We Stock and Manufacture Self-lubricating Bronze Bearings Solutions for the Oil & Gas Industries
Bearings and Bushings for the Future: Precision and Customization: Our company, in bearing engineering with decades of experience, designs and develops high-precision self-lubricating bronze bearings & plain bushes. We offer a wide array of sliding bearings tailored to meet specific needs. Renowned for our expertise in custom bronze bushing and slide plate solutions, we provide an expansive selection of bushing metal alloys. Contact us today to benefit from unparalleled services at competitive prices.
We Stock and Manufacture Self-lubricating Bronze Bearings Solutions for the Oil & Gas Industries
about the company
MANUFACTURER OF CUSTOM MACHINED SELF-LUBRICATING BEARINGS PARTS
Supplier of bronze and brass components for oil and gas applications. Operating out of two separate manufacturing facilities gives us the flexibility to meet market demands and provide self-lubricating bearing components in a fast turnaround environment. A few applications where we supply machined components are offshore drilling, jacking pump components, frac pump systems, mud pump components and natural gas compressors.
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MANUFACTURER OF CUSTOM MACHINED PARTS
Committed to maintaining operational excellence by identifying key processes and establishing quality goals that we monitor; believe this helps drive continuous improvement in our pursuit of global customer satisfaction.
ZCuAl10Fe3: This is a designation for a specific kind of bronze alloy. ZCuAl10Fe3 is a type of aluminum bronze with approximately 10% aluminum and 3% iron content, known for its excellent wear resistance and strength.
(Copper Plate Processing Casting): This is likely referring to the process of casting copper plates, which can be used for various applications.
(Custom-Made Metal Products): This suggests that the metal products are customized to specific requirements or designs.
(Aluminum Bronze 9-4 Bushing): This likely refers to a bushing made from a specific type of aluminum bronze alloy, perhaps with 9% aluminum and 4% some other element(s).
(Copper Bushing): Bushings are types of bearings that are generally thin-walled. They are used as an interface between two parts, aiding in linear or rotary movement.
We manufacturing bronze bearing bushing tailored to your individual needs.
An Overview of Bronze Bushing Material: A Comprehensive Chart of Different Alloys
Bronze, an alloy primarily consisting of copper and other elements like tin, aluminum, or zinc, has long been utilized for its strength, durability, and versatility. Specifically, bronze bushings serve as essential components in various mechanical applications, providing a wear-resistant, low-friction surface over which a moving part can glide. This article offers a comprehensive overview of the different types of bronze alloys used in bushing production, focusing on their unique chemical compositions and associated technical data.
Bronze Alloys: The Technical Data
Below are some of the most commonly used bronze alloys in bushing production. Each type of bronze alloy is identified by a specific code, which is often used to denote its unique chemical composition.
1. ZCuZn38
This alloy contains copper, zinc, and other trace elements. It has good mechanical properties and wear resistance. Due to its moderate strength and corrosion resistance, it is typically used in general-purpose applications.
2. ZCuZn25Al6Fe3Mn3
Also known as aluminum bronze, this alloy has a high aluminum content, which gives it excellent strength, ductility, and corrosion resistance. The addition of iron and manganese provides increased hardness and wear resistance. This alloy is typically used in heavy-duty applications where high strength and durability are required.
3. ZCuZn26Al4Fe3Mn3
This is another variant of aluminum bronze with a lower aluminum content. Its properties are similar to ZCuZn25Al6Fe3Mn3, although it tends to be slightly less strong and more ductile.
4. ZCuZn31Si1
Known as silicon bronze, this alloy offers excellent resistance to corrosion, making it ideal for applications exposed to various environmental conditions. The silicon content also imparts increased strength while maintaining good ductility.
5. ZCuZn35Mn2Al2Fe1
This manganese bronze alloy is distinguished by its exceptional strength, high wear resistance, and good corrosion resistance. It is often used in heavy-load applications such as gears and high-stress bushings.
6. ZCuZn38Mn2Pb2
This alloy, which includes lead in its composition, is commonly used for its excellent machinability. The presence of lead improves the alloy’s cutting characteristics without significantly impacting its strength or corrosion resistance.
7. ZCuZn40Mn2, ZCuZn40Mn3Fe1
These manganese bronze alloys are known for their high tensile strength, good corrosion resistance, and excellent hot working properties. They are typically used in the automotive industry for components like piston rings and cylinder components.
8. ZCuZn33Pb2, ZCuZn40Pb2
These leaded bronze alloys have excellent machinability and good corrosion resistance, which makes them suitable for general-purpose bushings and bearings, especially those requiring complex machining.
9. ZCuZn16Si4
This silicon bronze alloy is distinguished by its high strength, excellent corrosion resistance, and good wear resistance. It’s often used in applications where strength and corrosion resistance are paramount.
Conclusion
Bronze alloys are versatile materials, which, through minor changes in their composition, can be customized to meet a wide array of performance requirements. The wide variety of alloys listed above showcases the adaptability of bronze as a material, emphasizing its significance in the production of bushings for various applications.
It’s important to note that the best bronze alloy for a specific application depends on a variety of factors, including the operating conditions, load-bearing requirements, corrosion resistance, and machining capabilities required. Therefore, understanding the technical data associated with these bronze alloys can help inform decisions about the most appropriate material to use in a given application.
Manufacturing Custom Bronze and Brass Bushings for Construction and Mining Industries
As specialists in the production and repair of industrial self-lubricating bearings, thrust washers, and other wear parts, we provide high-quality solutions tailored to meet the needs of various sectors, particularly the construction and mining industries. Our extensive experience and focus on copper, aluminum, and other non-ferrous metal alloy parts allow us to deliver maintenance-free sliding bearings with assured high load capacity, excellent casting performance, and airtightness.
Our Products
Our product range encompasses a wide variety of components, all designed to ensure optimal performance and longevity:
- Thrust Washers: Ideal for applications with heavy thrust loads and slow rotational speeds.
- Sleeve Bearings: Designed to handle radial loads and provide a high load-carrying capacity.
- PTFE Washers: Offering excellent chemical resistance, these washers are perfect for harsh environments.
- Pumps and Systems: These parts are designed for a variety of pumps and hydraulic systems.
- Shaft Sleeves: Durable components that protect the shaft from wear and tear.
- Gear Pumps Bushings: Engineered for high-performance gear pump applications.
- Valve Bronze Bushings: Tailored for use in valve mechanisms to prevent metal-to-metal contact.
- Hydraulic Parts: We supply bushings and other wear parts for hydraulic machinery.
- Guide Bushings: These components offer enhanced stability and precision in guiding moving parts.
- Connecting Rod Bushings: Engineered to bear the loads imposed by connecting rods.
Materials Used
We manufacture a variety of self-lubricating bearing parts using diverse materials:
- Bronze Alloy: Known for excellent load capacity, good casting performance, and airtightness.
- Bimetal: Offers high strength and wear resistance for heavy-duty applications.
Our special focus is on the production of self-lubricating bronze bushings for the oil and gas industry. We offer a broad range of products, including self-lubricating bearings, copper sleeves, copper bushings, copper slide plates, oilless bushes, and graphite bushings.
Supply and Packaging
We provide maintenance-free, self-lubricating bearings with standard heavy-wall bushings available in both inch and metric sizes. Our team of experts is always ready to assist you in selecting the proper materials and manufacturing custom parts to your specifications.
Custom-sized self-lubricating bearings can be produced as per customers’ requirements and drawings. All parts are packed carefully in cartons or plywood cases or as per customers’ requirements to ensure safe transportation.
Custom Machined Bearing Bushing Parts
As a recognized manufacturer of custom-machined bearing bushing parts, we pride ourselves on our ability to manufacture self-lubricating bronze bearings for diverse applications, including those in the oil and gas industries. All our products meet the highest standards of quality, ensuring reliable and long-lasting performance.
Please contact us today to discuss your requirements and learn more about our high-quality, custom-designed bronze and brass bushings, washers, and wear parts.
Large-Scale Aluminum Bronze Copper Sleeve Machining: The Perfect Fusion of High Strength and Wear Resistance
As professional machinery parts manufacturers, we excel in producing various copper bearing products with high strength, wear resistance, heat resistance, and corrosion resistance, such as copper sleeves, copper tiles, copper pads, copper plates, graphite copper sleeves, tin bronze copper sleeves, aluminum bronze copper sleeves, copper axle tiles, and turned sand copper pieces.
Product Features and Applications Our products are cast from a variety of materials, including brass, tin bronze, phosphor bronze, aluminum bronze, and more. We provide a wide range of copper alloys including ZCuSn10P1, ZCuSn10Pb1, ZCuSn10Zn2, ZCUA/10Fe3, ZCuSn5Pb5Zn5, ZCUSn6Zn6Pb3, ZQA19-4-4-2, ZQA/10-3, ZQA19-4, QA19-2, H62, H58, as well as various materials according to American standards. These material choices make our products suitable for a variety of complex and demanding work environments.
Our products are widely used in machinery, ships, electricity, metallurgy, mines, petrochemical, and other industries. Whether it’s the key parts of large-scale equipment or the precision parts of small devices, our products can provide excellent wear resistance and load capacity.
Advantages of CNC Machining Our copper sleeve products are CNC machined, ensuring the accuracy and consistency of the products, greatly improving production efficiency. CNC machining not only can manufacture complex shapes and fine details but also provides higher precision and lower production costs.
Aluminum Bronze Copper Sleeve: The Perfect Combination of Wear Resistance and Strength Aluminum bronze is a copper alloy containing aluminum, which is widely used in manufacturing large copper sleeves due to its excellent wear resistance and strength. This alloy has good casting properties and air tightness, and can maintain excellent performance under high load and high speed conditions.
We specialize in manufacturing and repairing various self-lubricating bearings and thrust washers, offering custom-designed axle tiles to meet your personalized needs. Contact us today to find out how to reduce your maintenance requirements and improve the efficiency and lifespan of your equipment.
High-Strength Brass: The Preferred Wear-Resistant Bushing Material for Rolling Mills, Nuts, Bushings, and Worm Gears
Introduction:
The world of industrial machinery is complex and intricate, but understanding the fundamental building blocks of these mammoth machinations can make it all seem a little more manageable. One such component that has proved pivotal in the operational efficiency and longevity of many machines is the ‘high-strength brass wear-resistant bushing.’ This high-performance, wear-resistant bushing material is particularly used in rolling mills, nuts, bushings, and worm gears.
Role of High-Strength Brass Wear-Resistant Bushings:
The critical role of a bushing in an industrial setting can’t be overstated. These are specialized components designed to reduce friction and wear between mechanical parts, in addition to providing support and alignment. High-strength brass wear-resistant bushings are specifically designed to withstand high friction and stress environments – an attribute that makes them the preferred choice for rolling mills, nuts, bushings, and worm gears.
In Rolling Mills:
In the context of rolling mills, which are used to reduce the thickness of metal sheets and other similar materials, these brass bushings offer excellent resistance to wear and tear. Their high-strength characteristics prevent deformations under extreme pressure, keeping the rollers steady and ensuring the efficient functioning of the mill.
In Nuts and Bushings:
Brass bushings are also widely used in the manufacturing of nuts and other bushings. High-strength brass, with its excellent resistance to wear and corrosion, extends the lifespan of these components, reducing maintenance needs and downtime, thereby enhancing overall productivity.
In Worm Gears:
Worm gears are another area where high-strength brass bushings find extensive use. These bushings are particularly suitable for worm gears due to their superior load-bearing capacities and wear-resistance, ensuring smooth operation and a longer operational lifespan.
Conclusion:
In the grand scheme of industrial machinery, seemingly small components like high-strength brass wear-resistant bushings play an enormous role in the operational efficiency and longevity of several machines. The use of these brass bushings in rolling mills, nuts, bushings, and worm gears not only extends the equipment’s lifespan but also significantly enhances overall productivity by reducing maintenance needs and downtime.
As we continue to push the boundaries of industrial efficiency, materials like high-strength brass will remain at the forefront, underlining the importance of material science in the journey towards industrial excellence.
By understanding these components, we can ensure our machinery runs smoothly, minimizing downtime and maximizing productivity. After all, in industry, as in life, it’s often the smallest pieces that make the biggest difference.
High-Strength Brass: The Preferred Wear-Resistant Bushing Material for Rolling Mills, Nuts, Bushings, and Worm Gears
Introduction:
The world of industrial machinery is complex and intricate, but understanding the fundamental building blocks of these mammoth machinations can make it all seem a little more manageable. One such component that has proved pivotal in the operational efficiency and longevity of many machines is the ‘high-strength brass wear-resistant bushing.’ This high-performance, wear-resistant bushing material is particularly used in rolling mills, nuts, bushings, and worm gears.
Role of High-Strength Brass Wear-Resistant Bushings:
The critical role of a bushing in an industrial setting can’t be overstated. These are specialized components designed to reduce friction and wear between mechanical parts, in addition to providing support and alignment. High-strength brass wear-resistant bushings are specifically designed to withstand high friction and stress environments – an attribute that makes them the preferred choice for rolling mills, nuts, bushings, and worm gears.
In Rolling Mills:
In the context of rolling mills, which are used to reduce the thickness of metal sheets and other similar materials, these brass bushings offer excellent resistance to wear and tear. Their high-strength characteristics prevent deformations under extreme pressure, keeping the rollers steady and ensuring the efficient functioning of the mill.
In Nuts and Bushings:
Brass bushings are also widely used in the manufacturing of nuts and other bushings. High-strength brass, with its excellent resistance to wear and corrosion, extends the lifespan of these components, reducing maintenance needs and downtime, thereby enhancing overall productivity.
In Worm Gears:
Worm gears are another area where high-strength brass bushings find extensive use. These bushings are particularly suitable for worm gears due to their superior load-bearing capacities and wear-resistance, ensuring smooth operation and a longer operational lifespan.
Conclusion:
In the grand scheme of industrial machinery, seemingly small components like high-strength brass wear-resistant bushings play an enormous role in the operational efficiency and longevity of several machines. The use of these brass bushings in rolling mills, nuts, bushings, and worm gears not only extends the equipment’s lifespan but also significantly enhances overall productivity by reducing maintenance needs and downtime.
As we continue to push the boundaries of industrial efficiency, materials like high-strength brass will remain at the forefront, underlining the importance of material science in the journey towards industrial excellence.
By understanding these components, we can ensure our machinery runs smoothly, minimizing downtime and maximizing productivity. After all, in industry, as in life, it’s often the smallest pieces that make the biggest difference.
MANUFACTURER OF CUSTOM MACHINED BEARING BUSHING PARTS
Custom Parts
Solutions For Every Industry
Searching for Dependable Bushing Solutions? viiplus Has What You Need.
Design Guides, Materials
Bushing design, Comprehensive design manuals covering a range of self-lubricating materials used in all of viiplus’s manufacturing processes.
Technical Guides
Manufacturing On Demand, Technical Guides For Machining Design. Discover the latest in metal alloys, materials, and design tips for manufacturing custom machined and self-lubricating bearing parts.
Get Instant Quote
To receive your instant quote, simply upload your drawing file and choose your production process & bushing material.
Prototyping, Place Order
After you place your order, we will start the production process. You will receive updates when your order has completed production and is ready to be dispatched.
Receive Your custom Parts
We provide precision-inspected high-quality parts, packing lists and documents, and delivery tracking.