Exploring the Marvels of C93700 High Leaded Tin Bronze SAE 64: A Comprehensive Guide

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Exploring the Versatility of Brass & Brass Alloys: A Comprehensive Guide, sae 64 bronze Bushing

In the world of engineering and manufacturing, precision is paramount. Every component plays a crucial role in the smooth functioning of machinery, and when it comes to durability, reliability, and efficiency, the choice of materials becomes pivotal. Among the array of materials available, C93700 High Leaded Tin Bronze stands out as a remarkable option, particularly in the realm of bearings and bushings. In this guide, we delve into the intricacies of C93700 High Leaded Tin Bronze, focusing on its properties, applications, and the benefits it offers, especially in the form of custom bronze bearings, half bushings, and grease grooves.

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Understanding C93700 High Leaded Tin Bronze, sae 64 bronze :

C93700, also known as SAE 64 Bronze, 64 metals, is a high-leaded tin bronze alloy renowned for its exceptional machinability, good strength, and excellent wear resistance. Comprising primarily of copper, tin, and lead, with additional elements like zinc and iron, this alloy is meticulously engineered to meet the demanding requirements of various industrial applications. Its composition lends it a unique set of properties that make it an ideal choice for manufacturing bushings, bearings, and other components subjected to heavy loads, high speeds, and harsh operating conditions.

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C93700 (SAE64) Bearing Bronze / C937 Bronze Properties and Advantages:

Machinability: One of the standout features of C93700 bronze is its superb machinability. This property allows for intricate designs and precise machining, facilitating the creation of custom components tailored to specific needs.

Wear Resistance: C93700 bronze exhibits excellent wear resistance, making it suitable for applications where friction and abrasion are prevalent. This characteristic ensures prolonged service life and reduced maintenance requirements, enhancing overall operational efficiency.

Self-Lubricating: The presence of lead in the alloy composition contributes to its self-lubricating properties. This inherent lubricity reduces friction between moving parts, minimizes heat generation, and prevents seizing, thereby improving performance and reliability.

Corrosion Resistance: Copper-based alloys, including C93700 bronze, boast commendable corrosion resistance, ensuring longevity even in challenging environments exposed to moisture, chemicals, and other corrosive elements.

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Applications:

C93700 High Leaded Tin Bronze finds widespread use across various industries, owing to its versatile properties. Some common applications include:

  • Bearings and Bushings: C93700 bronze is particularly well-suited for manufacturing bearings and bushings due to its excellent wear resistance and self-lubricating nature. These components are vital for supporting rotating shafts, reducing friction, and maintaining alignment in machinery and equipment.
  • Half Bushings: Half bushings, also known as flanged bushings or split bearings, are utilized in applications where disassembly and reassembly are frequent or where space constraints exist. C93700 bronze half bushings offer durability, ease of installation, and reliable performance in demanding operating conditions.
  • Grease Grooves: Grease grooves are machined features incorporated into bearings and bushings to facilitate the distribution of lubricants, such as grease or oil, throughout the contact surfaces. C93700 bronze with grease grooves ensures efficient lubrication, minimizing wear and extending the component’s service life.

The chemical composition of C93700 High Leaded Tin Bronze typically consists of the following elements:

  • Copper (Cu): 80.0% – 82.0%
  • Tin (Sn): 6.0% – 8.0%
  • Lead (Pb): 7.0% – 9.0%
  • Zinc (Zn): ≤ 1.0%
  • Iron (Fe): ≤ 1.0%
  • Nickel (Ni): ≤ 1.0%
  • Phosphorus (P): ≤ 0.10%
  • Sulfur (S): ≤ 0.10%
  • Antimony (Sb): ≤ 0.10%
  • Silicon (Si): ≤ 0.10%
  • Aluminum (Al): ≤ 0.005%
  • Others (Each): ≤ 0.05%
  • Others (Total): ≤ 0.25%

These percentages may vary slightly depending on the specific manufacturer or supplier. The precise composition is carefully controlled to ensure the desired mechanical properties and performance characteristics of the alloy, such as machinability, wear resistance, and corrosion resistance.

C93700 High Leaded Tin Bronze stands as a stalwart in the realm of engineering materials, revered for its exceptional properties and myriad applications. Whether in the form of custom bronze bearings, half bushings, or grease grooves, this versatile alloy offers unparalleled reliability, longevity, and performance. As industries continue to evolve and demand innovative solutions, C93700 bronze remains a steadfast choice for engineers and manufacturers striving for excellence in their products and processes.

The SAE 64 bronze is equivalent to ASTM B505 C93700 bronze. The SAE (Society of Automotive Engineers) and ASTM (American Society for Testing and Materials) designations both refer to standards that specify the chemical composition, mechanical properties, and other characteristics of materials. In the case of C93700 bronze, it is commonly known as SAE 64 bronze in the automotive industry and designated as ASTM B505 C93700 in materials standards. These designations ensure consistency and facilitate communication among manufacturers, engineers, and other stakeholders.

The chemical composition of SAE 64 bronze, also known as C93700 High Leaded Tin Bronze, typically includes the following elements:

  • Copper (Cu): 80.0% – 82.0%
  • Tin (Sn): 6.0% – 8.0%
  • Lead (Pb): 7.0% – 9.0%
  • Zinc (Zn): ≤ 1.0%
  • Iron (Fe): ≤ 1.0%
  • Nickel (Ni): ≤ 1.0%
  • Phosphorus (P): ≤ 0.10%
  • Sulfur (S): ≤ 0.10%
  • Antimony (Sb): ≤ 0.10%
  • Silicon (Si): ≤ 0.10%
  • Aluminum (Al): ≤ 0.005%
  • Others (Each): ≤ 0.05%
  • Others (Total): ≤ 0.25%

These percentages are typical values and may vary slightly depending on the specific manufacturer or supplier. The precise composition is carefully controlled to ensure the desired properties of the alloy, such as machinability, wear resistance, and corrosion resistance.

SAE 64 bronze half bushings offer a robust solution for various engineering applications, especially where space constraints or frequent disassembly and reassembly are factors. These half bushings, crafted from SAE 64 bronze (C93700 High Leaded Tin Bronze), inherit the material’s exceptional properties, making them a preferred choice in demanding environments.

Key Features and Benefits:

  1. Durability: SAE 64 bronze is renowned for its excellent wear resistance, ensuring prolonged service life even under heavy loads and high-speed conditions. This durability translates into reduced downtime and maintenance costs.
  2. Self-Lubrication: The lead content in SAE 64 bronze imparts self-lubricating properties to the half bushings. This inherent lubricity minimizes friction between mating surfaces, preventing overheating and ensuring smooth operation.
  3. Machinability: Machining SAE 64 bronze is relatively easy, allowing for intricate designs and precise tolerances. This feature facilitates the customization of half bushings to meet specific application requirements.
  4. Corrosion Resistance: Copper-based alloys, including SAE 64 bronze, exhibit commendable corrosion resistance, making them suitable for use in various environmental conditions without compromising performance.
  5. Versatility: SAE 64 bronze half bushings find applications across a wide range of industries, including automotive, aerospace, marine, and industrial machinery. Their versatility makes them a go-to choice for engineers seeking reliable solutions.

Applications:

SAE 64 bronze half bushings are commonly used in:

  • Automotive transmissions and suspension systems
  • Hydraulic and pneumatic equipment
  • Industrial machinery and equipment
  • Marine propulsion systems
  • Agricultural machinery

Conclusion:

SAE 64 bronze half bushings represent a pinnacle of engineering excellence, offering unmatched durability, reliability, and performance. With their superior wear resistance, self-lubricating properties, and corrosion resistance, these half bushings excel in demanding operating conditions, providing essential support and stability to machinery and equipment across diverse industries. For engineers and manufacturers seeking precision-engineered solutions, SAE 64 bronze half bushings stand as a testament to innovation and craftsmanship.

 

Bronze split bushings and half screws are essential components in machinery and equipment, providing crucial support and stability in various industrial applications. Crafted from high-quality bronze alloys, these components offer unparalleled durability, reliability, and performance. Let’s delve into their features and applications:

Bronze Split Bushings:

Bronze split bushings, also known as flanged bushings or split bearings, are meticulously engineered to withstand heavy loads, high speeds, and harsh operating conditions. These bushings feature a split design, allowing for easy installation and removal without the need for complete disassembly of machinery or equipment. The key features and benefits of bronze split bushings include:

  1. High Wear Resistance: Crafted from premium bronze alloys, split bushings exhibit exceptional wear resistance, ensuring prolonged service life and reduced maintenance requirements.
  2. Self-Lubricating Properties: Bronze alloys, including those used in split bushings, possess inherent self-lubricating properties. This feature minimizes friction between mating surfaces, preventing overheating and enhancing operational efficiency.
  3. Corrosion Resistance: Bronze split bushings are resistant to corrosion, making them suitable for use in diverse environmental conditions, including marine and industrial settings.
  4. Versatility: Split bushings find applications across various industries, including automotive, aerospace, marine, and manufacturing. They provide essential support and alignment for shafts, axles, and other rotating components.

Half Screws:

Half screws, also referred to as half nuts or half nuts and bolts, are threaded fasteners designed to secure two mating components together. They feature a partial thread, allowing for easy adjustment and disassembly without fully removing the screw. Half screws are commonly used in conjunction with split bushings to secure components in place while still allowing for convenient maintenance and repair. The key features and benefits of half screws include:

  1. Secure Fastening: Half screws provide secure fastening of components, ensuring stability and alignment in machinery and equipment.
  2. Adjustability: The partial thread design of half screws allows for easy adjustment and fine-tuning of component positioning without complete disassembly.
  3. Ease of Maintenance: Half screws facilitate quick and convenient maintenance and repair procedures, minimizing downtime and improving overall efficiency.
  4. Compatibility: Half screws are compatible with a wide range of applications and can be used in conjunction with various types of bushings, bearings, and other components.

In conclusion, bronze split bushings and half screws play indispensable roles in machinery and equipment, offering durability, reliability, and versatility in diverse industrial settings. Whether supporting rotating shafts, securing components in place, or facilitating maintenance procedures, these components are essential for ensuring optimal performance and longevity of mechanical systems.

 

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Material type: C93700 High Leaded Tin Bronze (SAE 64)

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