Sliding elements with solid graphite lubrication, Sliding elements

These components are widely used in:

• Automotive industry: Where they function as tool guides and in auto body presses.
• Plastic injection molding machines and injection molding tools: For seamless, high-precision molding operations.
• Mechanical engineering, steelmaking plants, and rolling mills: Providing reliable, maintenance-free components for large-scale industrial machinery.
• Construction and brick industries: Supporting the manufacture and handling of heavy-duty materials.
• Dam systems and hydro-power engineering: Ensuring smooth operation in demanding environments.
• Shipbuilding: Serving as robust, corrosion-resistant parts for sea vessels.
• Welding technology: Withstanding high temperatures and providing low-friction surfaces for welding operations.
• Packing industry: Offering smooth, wear-resistant surfaces for packing and material handling operations.
• Crane and conveying engineering: Contributing to the smooth and efficient operation of lifting and conveying systems.

Our sliding elements offer numerous advantages:

• Environmentally compatible: Manufactured with eco-friendly practices and materials.
• Maintenance-free: No need for regular servicing or replacement, reducing downtime and costs.
• Wear-resistant: Designed to withstand long-term use without degradation in performance.
• Low friction: Reducing heat and wear, extending the service life of both the slide elements and the machines they’re used in.
• High-temperature loading: Can withstand temperatures up to roughly 200 °C, making them suitable for use in high-heat environments.
• Corrosion-resistant: Resistant to rust and corrosion, ensuring longevity even in challenging environments.
• Resistant to impact loads: Can handle sudden or intense forces without breaking or deforming.
• Long service life: Thanks to all of the above features, our sliding elements are built to last, reducing the total cost of ownership over time.

We pride ourselves on the quality and performance of our sliding elements. With their superb features and benefits, they serve as a key component in numerous industries, helping ensure smooth operations and long-lasting performance.

CuAl10Fe5Ni5, also known as Aluminum Bronze C63000 or C63020, is a high-strength copper-aluminum alloy with additional iron and nickel content. It is widely used in various industrial applications due to its excellent mechanical properties, corrosion resistance, and wear resistance. Here is a brief overview of its characteristics and applications.

Composition:

• Copper (Cu): 78-81%
• Aluminum (Al): 9-11%
• Iron (Fe): 4-6%
• Nickel (Ni): 4-6%
• Other elements (such as Mn, Si, Zn): ≤ 0.5%

Properties:

1. High strength and hardness: CuAl10Fe5Ni5 has superior mechanical strength and hardness, making it suitable for heavy-duty applications.
2. Excellent wear and corrosion resistance: The alloy exhibits good resistance to wear and corrosion, particularly in seawater and other aggressive environments.
3. Good thermal conductivity: Although not as high as pure copper, CuAl10Fe5Ni5 has good thermal conductivity.
4. Moderate electrical conductivity: The alloy has moderate electrical conductivity compared to pure copper.

Applications:

1. Marine industry: CuAl10Fe5Ni5 is commonly used for components that require corrosion resistance in seawater environments, such as propellers, pump components, and valve bodies.
2. Aerospace: Due to its high strength and wear resistance, the alloy is utilized in landing gear bushings, bearings, and other critical components.
3. Heavy machinery: CuAl10Fe5Ni5 is suitable for manufacturing heavy-duty components like gears, worm wheels, and bushings that require high wear resistance.
4. Oil and gas: The alloy’s excellent corrosion resistance makes it an ideal choice for components exposed to harsh environments, such as valves, pumps, and fittings.
5. Chemical industry: CuAl10Fe5Ni5 is used in chemical processing equipment like heat exchangers, pumps, and valves.

 CuAl10Fe5Ni5 (Aluminum Bronze C63000 or C63020) is a high-strength copper-aluminum alloy with additional iron and nickel content, offering excellent mechanical properties, corrosion resistance, and wear resistance. It is widely used in various industries, including marine, aerospace, heavy machinery, oil and gas, and chemical processing.

The self-lubricating graphite slide bearing material consists of highly wear-resistant copper and brass alloys with sliding surfaces uniformly packed with “macro-distributed” solid lubricant deposits. Depending on the motion sequence, it must be ensured that the sliding plugs are sufficiently coated to build up a transmission film for stable plain bearing operation. The high density of the bronze ensures high load capacity and at the same time a great ability to embed any dirt particles in the lubricant reservoir. Two graphite-based plugs and a PTFE-based plug variant are available. In technically dry operation, the graphite sliding bearing provides a 10 to 20 micron thick wear film that transfers the solid lubricant to the corresponding material even at the first contact of the sliding partners.

The use of inlay bearing and slide bearing plate.
Inlaid bearings and slide bearing plates because of the use of solid lubricants inlaid in the skeleton, self-lubricating friction operation, very ideal solution to the liquid lubricating oil in the lubrication process, resulting in pollution problems, so widely used in food machinery, pharmaceutical machinery, and other equipment without pollution environment. The solid lubricant used in the inlay bearing and slide bearing plate has the characteristics of bearing load, so it is very suitable for heavy load, low speed, high temperature, water vapor, and other corrosive and inconvenient often refueling lubrication working conditions, and is now used in mining, metallurgy, petroleum, geology, chemical industry, paper making, bridge, hydraulic hub, ship, aerospace, and other industrial sectors. The most prominent effect, such as the steel mill’s iron ladle crane and 1150 primary rolling mill, then with the original shaft tile life increased by 6-8 times. A variety of rolling mills, shearing machines, cold bed slide bearing plate(steel pipe pulling car), pharmaceutical machines, stranding pots, rubber refining machine shaft tiles, floating crane bearings, textile factory dryers, non-ferrous metal mill, heavy automobile steel plate shaft pin sleeve, chemical plant stranding pot, coal mine conveyor roller bearing, drilling machine deep rod pump inner sleeve, protection drill rod sleeve and various equipment on the guide sleeve, slide bearing plate, cam plate, etc. The effect is very obvious.
Inlaid slide bearings, and slide bearing plate instructions for use.
(1) inlay bearings, and slide bearing plate in the factory before the friction surface has been coated with a layer of special grease. Do not dirty the friction table when installing. Do not wipe off the fat! If in case it is wiped off, please use lithium molybdenum disulfide grease instead of re-coating, but the test run must be run at low speed for a period of time before regular operation when using large load equipment, you must buy special grease from the seller manufacturer to recoat.
(2) installation of inlaid bearings, must ensure a certain sliding clearance, to prevent jamming, bad bearings, and machine parts.
(3) installation of inlay bearing, should ensure that the shaft diameter with the friction has a good cylindrical degree, so that it has a full contact area with the bearing, otherwise it will seriously affect the service life of the bearing or immediately damaged it.

Casting production of Bronze Wear Plate, Manufacturing sliding plate, casting bronze graphite material sliding pad
Cold rolling mill is a new type of steel cold rolling processing equipment. A cold rolling mill is composed of a working mechanism and a transmission mechanism. Among them: 1, the working mechanism consists of the frame, rolls, roll bearings, roll adjustment mechanism, guide device, rolling seat, and other parts. 2, the transmission mechanism consists of gear seat, reducer, rolls, coupling shaft, coupling joint, and other parts.

A copper slide is a groove or ridge made of metal or other materials that can bear, fix, and guide the moving device or equipment and reduce its friction. The longitudinal groove or ridge on the surface of the guide rail is used for guiding and fixing machine parts, special equipment, instruments, etc. The guide rail is also known as slide rail, linear guide, linear slide rail, used for linear reciprocating motion occasions, has a higher load rating than linear bearings, at the same time can bear a certain torque, can achieve high precision linear motion under high load.

The material of the copper slide for steel rolling equipment produced by our factory is mainly aluminum bronze, aluminum bronze is a copper-aluminum alloy with aluminum as the main element, but the aluminum content is generally not more than 11.5%, and sometimes the right amount of iron, nickel, manganese and other elements are added. With high mechanical properties, good corrosion resistance in the atmosphere, fresh water, and seawater, high strength wear-resistant rolling mill copper slide casting performance, dense organization, high airtightness, good wear resistance, and work in higher sliding performance conditions.

Supply cold rolling equipment accessories for large copper sliding plates, production casting various specifications of various materials copper sliding plate, copper guide, copper slider, self-lubricating sliding plate, the company has good product quality, low prices, timely delivery, welcome to map processing.

The way we cast copper sliding plates is mainly sand casting. Sand casting – A casting method that produces castings in a sand mold. Steel, iron, copper, and most non-ferrous alloy castings can be obtained by sand casting method. Due to the inexpensive and easy-to-use modeling materials used in sand casting, the mold is easy to manufacture and can be adapted to single-piece production, batch production, and mass production of castings, which has long been a basic process in casting production.

Sand casting is generally made of a combination of sand and core. In order to improve the surface quality of the castings, a layer of paint is often brushed on the surface of the sand and core. The main components of the coating are powder material and binder with high refractoriness and high-temperature chemical stability, plus a carrier (water or other solvents) and various additional substances for easy application.
Professional manufacturer of copper skids and self-lubricating skids, bulk supply of copper skids and self-lubricating skids for cold rolling mill accessories, if necessary, welcome to map processing.

Oil-Free Slide Plates – Oilless Sliding Plate bronzelube.com

Applications Include Oilless Sliding Plate Guide Bushes & Lifeboat Release Bearings. The Dry Running Capability Of Performance Reduces Maintenance Requirements. Enquire Today. Long Wear Life. Low Friction. Easy Installation. Propeller Shaft Bearings.

Custom Bronze Wear Plates Available, Professional Sliding Plate supplier, We are an exporter of mold and die components. Manufacturer Of Oilless Bronze Wear Plates, Custom Size Wear Plate Solutions. Offshore Industry Slide Plate – High Wear Resistance – bronzelube.com， Order Highest Quality Slide Plates Today For Super Fast Shipping. Size – Thickness – mm, Width – mm & Length – mm with lubricating holes. With numerous Oil-Free Slide Plates options available, selecting the right Oil-Free Slide Plates can be daunting. Download this sliding bearings catalog to check how to choose the right bearing type for your application.

Custom bronze plate products， Flat plates, self-lubricating, Price and delivery time on request

Oil-Free Slide Plates-Material-Copper Alloy

(High Strength Brass / Copper Alloy + Solid Lubricant)

Special Solid Lubricant Embedded

Guide to oil-free slide plates

Oil-free components are manufactured by embedding a special solid lubricant at suitable points.
The metal base material carries the load, while the embedded solid lubricant provides lubrication, resulting in superior lubrication
Oil-free durability even under harsh conditions.

Oil-free slide plates Feature

• These products are effective in places that require a constant supply of grease and in molding areas oil film is difficult due to reciprocating movement or frequent starts and stops.
• Because these products are used in oil-free conditions, no lubricating device is required. It shortens assembly time and leads to a cleaner environment, preventing oil contamination and other problems.
• These products have excellent resistance to seizure.

Oil-free slide plates range of oilless plates are available in metric & imperial sizes.

Oil-free slide plates Type

1-hole type, 2-hole type, 3-hole type, 4-hole type, 6-hole type, 8-hole type, 10-hole type.

Oil-free slide plates Accessories、Oil-Free Slide Plate Size

Oil-Free Slide Plates Properties

Oil-Free Slide plates or Slide bearing plates are used in a wide range of applications and are generally used to support pipes, pressure vessels and heavy equipment. The slide plate allows for easier movement on the surface of the supporting object, providing a surface with a low coefficient of friction.

Oil-Free Slide Plates – Precision Mold Parts Supply in China

Quality Graphite Bronze Bushing Supplier, Oil-free Slide Plates – Guide Component

Oil-free Slide Plates Advantages

• Maintenance-free
• Withstands extreme pressures and high temperatures
• Self-lubricating
• High wear resistance
• The lubrication does not deteriorate with wear
• Extended life
• Prevents unwanted accumulation of dust and dirt

Application

Oilless Sliding Plate for universal use in many dry applications such as molds/molds, machines, automation, construction, and automotive. Oil-free is self-lubricating and works without grease.

Oilless Graphite Slide Plates, Oil-Free Slide Plates-High Surface Pressure Copper Alloy

Offshore oil rigs are a big mystery
Petroleum products are very common in our life, the fuel for cars comes from petroleum, the asphalt for paving comes from petroleum, and even the plastic and synthetic rubber products that can be seen everywhere around us are all inseparable from petroleum.
So, how is oil, which is so widely used, extracted from the deep underground and turned into a barrel of oil raw materials?

When we think of oil extraction, we often think of scenes like this.
Onshore oil extraction
However, in recent decades, another form of oil extraction has been developing: through offshore oil rigs. This type of extraction is far from human settlements and has great potential.
An oil rig hanging out at sea
This oil rig is like a flat boat, silently standing on the ocean. When you look closer, you will see that it is a huge thing.
Huge oil rig
This huge offshore platform can be roughly divided into four areas, not only to complete the work of drilling for oil in the deep sea, but also to provide the necessary life support for all the people on the platform.
Platform Area Division

The huge offshore oil drilling platform.
A slider part of the drilling equipment is broken, causing a part of the platform to stop working, replace it with a new slider part, and after the graphite slider part is replaced, the platform resumes operation.

The oil is buried in the deep seabed, it is difficult for humans to reach there, so he will be on the platform to manipulate the instruments to control the mechanical arm to operate at a depth of more than 8,000 meters.

Remote control of robotic arm operation

The offshore oil platform operates 24 hours a day, so whenever night falls, the platform is always lit up.

Bronze Slide Bearing Material composition and performance table

Features of Oil-Free Slide Plates:

1. Low friction: Graphite and copper alloy materials provide low friction coefficients, reducing energy consumption and improving the efficiency of the equipment.
2. Maintenance-free: Oil-free slide plates require minimal maintenance, as they do not need regular lubrication, making them ideal for applications where access is limited or contamination is a concern.
3. High wear resistance: These slide plates exhibit excellent wear resistance, increasing the service life of the equipment.
4. Versatility: Oil-free slide plates are available in various sizes and materials, making them suitable for a wide range of applications.

Purchasing Oil-Free Slide Plates: When looking for oil-free slide plates, consider the following factors to find the best product for your needs:

1. Material: Choose the appropriate material based on the operating environment and required properties. Common materials include graphite, copper alloys, and engineered plastics.
2. Size: Select the appropriate size based on the dimensions of your equipment and the required load capacity.
3. Load capacity: Determine the load capacity needed for your application to ensure the slide plate can withstand the forces it will encounter during operation.

Shop for Your Oil-Free Slide Plates: To find the best oil-free slide plates for your needs, consider working with a reliable supplier that offers a wide range of products, free CAD downloads, short lead times, and competitive pricing. This will allow you to compare different products and select the one that best meets your application requirements. Additionally, a reputable supplier will provide technical support and assistance to help you make the right choice.

In summary, oil-free slide plates, graphite plates, and compact oil-free slide plates made from copper alloys are essential components for applications requiring low friction and maintenance-free operation. When shopping for these products, consider factors such as material, size, and load capacity to find the best solution for your needs. Work with a reliable supplier that offers a wide range of products, free CAD downloads, short lead times, and competitive pricing to ensure you get the best value for your investment.

Unveiling the Future of Production Automation: The Sliding Plate Technology

Slide Bearing Alloy Material

Slide Plate Bearing Products for the oil and gas

Slide Plate Bearing Solutions. 

High-quality graphite slide plate address customer requirements with performance standards so that our quality standards for wear plates provide the basis for product design and supply contract management.

“Solving customer’s procurement costs reduces downtime and self-lubricating maintenance-free slide plate. Achieving consistency in quality practices and results requires investment in developing deeper self-lubricating plain bearingplate solutions and customer relationships. It also requires a sophisticated understanding to think systematically about quality. Over the years, quality has informed so many of our team’s decisions that it has become deeply embedded, part of our corporate culture, and critical to the company’s value proposition.”

Today’s global customers demand not only high quality but quality leadership. We export high-quality self-lubricating slide plate items that meet or exceed our customers’ expectations: every product, every export shipment, every product, year after year.

“This is where the real value lies, not only in the higher revenues that result from increased customer satisfaction but also in the higher operational efficiency and effectiveness that result from lower maintenance time costs, increased productivity and quality collaboration.

With a culture rooted in progress, we have been working hard to build the capacity to take their business to new frontiers in the fundamentals of quality. The entire organization is immersed in capacity building sessions to understand the competitive reasons for improving quality and the impact on day-to-day work. A deeper approach to problem-solving led to a new way of serving customers from every touch point.

Quality is not primarily a matter of bottom-line savings, but rather a matter of generating top-line revenue. Each year, we are achieving higher quality at a competitive cost. In this way, our customers can expect an evolution in quality without a corresponding incremental price tag.”

The result is increased customer satisfaction, which is evident in the renewed growth of self-lubricating slide wear plate applications year after year. Customer Satisfaction.
When we customize and manufacture self-lubricating slide bronze plate bearings for our customers, we are impressed with our customer service and “can do” attitude. Our sales engineers in China provide technical support and quoting services.”

Quality manufactured self-lubricating plain bearings slide bearing plate place to service you can trust

It can be difficult to select a reliable, high-quality plain bearing and slide plate. As an export product manager, quality control and product tracking are key factors to consider, along with technical competence, overall pricing and personal customer service.

The good news is that selecting a supplier who understands quality to ensure accuracy and consistent standards need not be an extensive, time-consuming process.

Industry research has found that customers observe two widely perceived hallmarks the most.

Quality management systems
Lean manufacturing processes
Drivers of quality and continuous improvement
High-quality standards are ensured by a well-defined quality management system and lean manufacturing principles in every step of the manufacturing process.
We ensure that we manufacture the same precision slide wear plate parts time and time again with exacting detail.

The success of the projects we deliver is a testament to the capability of our bearing graphite slide plates and bushings to achieve the highest level of quality possible.

In addition to our quality management system, we have adopted lean manufacturing practices to improve production by continuously identifying and promoting value-added activities and eliminating non-value-added activities.

Working with us, customers can always expect economic and sustainable environmental benefits in several different ways

Overall cost reduction
Waste minimization
Quality assured manufacturing
Customer service
Speed of product delivery
Positive environmental impact
Knowledge-based service support
Satisfied customers from the plantation industry using our oilless graphite bearings bushings.

BRONZE ALLOYS AVAILABLE

Maintenance-free, self-lubricating sliding bearings material

Manufactured slide plate bearing assemblies for an oil refinery. The Bronze graphite slide plate materials used for this assembly are Bronze graphite (which is graphite-impregnated bronze), and bronze material serves as a self-lubricated slide-bearing surface. The assembly is designed for an operating high temperatures. with an operating high load. Standard dimensional tests were performed before delivery.

1、No oil lubrication or less oil lubrication, suitable for places where it is impossible to add oil or very difficult to add oil, and can be used without maintenance or less maintenance.
2、Good wear resistance, small friction coefficient, long service life.
3, there is a moderate amount of elasticity, can distribute the stress in a wider contact surface, improve the bearing capacity.
4, static and dynamic friction coefficient is similar, can eliminate the crawling at low speed, so as to ensure the working accuracy of the machinery.
5、It can make the machinery reduce vibration, reduce noise, prevent pollution and improve labor conditions.
6、The transfer film can be formed during the operation to protect the shaft of the grinding, no gnawing phenomenon.
7、The hardness requirement for the grinding shaft is low, and the shaft without tempering treatment can be used, thus reducing the processing difficulty of related parts.
8、Thin-walled structure, light weight, can reduce the volume of machinery.
9、The back of the steel can be plated with various metals and can be used in corrosive media; it has been widely used in the sliding parts of various machines, such as: printing machines, textile machines, tobacco machines, micro machines, and so on.

Textile machines, tobacco machinery, micro-motors, automobiles, motorcycles and agricultural and forestry machinery, etc.

The graphite slide block you mentioned is indeed an essential component in various mechanical and engineering applications. It excels in environments where low friction and high load-bearing capacities are critical. Here’s a more detailed breakdown of its advantages and common applications:

Advantages

• Low Friction: Graphite has a naturally low coefficient of friction, which reduces wear and extends the lifespan of both the slide block and the machinery.
• High Load-Bearing Capacity: It can support substantial loads without deformation, making it suitable for heavy-duty applications.
• Temperature Resistance: Graphite maintains its structural integrity and performance characteristics even at high temperatures.
• Self-Lubricating: One of the key features of graphite is its self-lubricating properties, which eliminate the need for frequent maintenance and lubrication.

Applications

• CNC Machine Tools: Precision is vital in CNC machining, and graphite slide blocks provide the necessary stability and smooth motion.
• Printing Machinery: Ensuring consistent, high-quality prints requires stable and precise movement, which graphite slide blocks facilitate.
• Wind Power Generation: The durability and low maintenance of graphite slide blocks make them ideal for the demanding conditions of wind turbines.
• Other Fields: Any industry requiring reliable linear motion could benefit from using these slide blocks, such as automotive assembly lines, robotics, and aerospace engineering.

This technology plays a critical role in enhancing the efficiency and reliability of machinery in these demanding fields.