Wear Strips, Wear Plates, and Wear Parts
Self Lubricating Structural Bearings, bearing bronze alloys
Graphite self-lubricating bearings support heavy and medium loads at slow-to-medium speeds without the need for bearing maintenance. Build Your Business Profile for Free. Promote your products and services to potential industrial end-users and maximize your brand’s visibility. Slide Wear Plates come in a variety of sizes. They come complete with self-lubricating graphite and are made of aluminum bronze. Graphite impregnated bronze plates are composite materials made by combining bronze, known for its strength and durability, with graphite, a solid lubricant known for its excellent lubricating properties
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DESIGN GUIDE FOR
GRAPHITE SLIDE PLATE BEARINGS
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The bronze provides structural support, while the graphite offers self-lubricating properties, helping to reduce friction and wear between moving parts. Grease-free bronze bushings and wear materials: Self-lubricating graphite bearings are available in the following configurations:
- Straight bushings
- Split bushings
- Slide plates
- Flanged bushings
- Special shapes
- Thrust washers
Since spherical bushing design is complicated by the large number of interdependent variables involved, we suggest you contact our engineering representative for information regarding your application! Low MOQ. This section describes the fundamental design considerations involved in specifying graphite. (Metric) Wear Plates are used extensively in automotive metal stamping dies. They fully conform to NAAMS specs and are available in brass, aluminum bronze with self-lubricating graphite. Order by either catalog number or NAAMS number.
C86300 Manganese Bronze Plate, Bridge Bearing， Oilless Graphite Slide Plates
A bridge bearing is a component of a bridge which typically provides a resting surface between bridge piers and the bridge deck. C86300 manganese bronze conforming to ASTM B22 specifications is used for its ability to withstand heavy loads and very slow motion. c863 bronze provides a very high tensile strength, and this alloy also exhibits good corrosion resistance.
The bronze bearing plates Bronze Wear Plates Graphite Plugged Bronze Bearing are drilled and plugged with solid lubricant graphite plugs. These plugs cover 25-30% of the total surface area and are arranged geometrically with overlapping rows in the direction of motion. These bearing plates have mounting holes and a center hole for mounting and handling of the entire bearing assembly. Manganese Bronze Bearing Plates with Graphite Plugs. The graphite plugs in these bearing plates make the bearings maintenance-free. No supplementary lubrication is required for the life of the bearing. This is an important factor when dealing with structures such as bridges. Bearing maintenance would be very expensive and disruptive. Graphite plug bearing plates are the perfect solution to this unique problem.
Custom Self Lubricating Plate – Graphite Plugs, Oilless Graphite Slide Bronze Plates
Experienced self-lubricating bearings, bushings, washers & slide plates， Self-lubricating bronze wear plate supplier
We Manufacturer Slide Plate Graphite Bearings Tailored To Your Individual Needs.We can produce small to very large wear plate from bronze large diameters up to 120” and assembly weights up to 15 tons. Multiple lubricant formulas are available to suit specific needs. Ready for Your Next Project
Self-Lubricating Bronze Wear Plate Supplier
We manufacture slide plate graphite bearings tailored to your specific needs. Our self-lubricating bearing solutions offer the required wall thickness to meet future demands for complex machined parts.
Our range includes slide bearings and graphite plates and slabs available in various stock sizes. Graphite Bronze Bearings offers comprehensive machining services utilizing 5-axis CNC technology.
Graphite sleeve bearings are typically housed in a housing unit, and selecting the appropriate bearing wall thickness is crucial.
Wear Plates – Metric and Inch Sizes
Wear plates come in metric and inch sizes, with the large chamfer running along the length rather than the width, making them suitable for specific applications. Bronze wear slide plates are available in various bronze grades with graphite.
Metric Wear Plates
Slide bronze wear plates are commonly used in tooling for Asian car makers. They come in a wide range of sizes, including some small sizes not covered by other wear plate standards. JIS wear plates are available in C86300 bronze with self-lubricating graphite, or C93200 and C95400 bronze with self-lubricating graphite.
Applications and Performance
Wear plates are mainly used in metal stamping dies, molds, and special machinery, serving as the industry standard for inch wear plates. They are available in plain bearing bronze with graphite or with grooves.
The chosen bearing wall thickness must be strong enough to support the load while minimizing elastic or thermal deformation, which can alter bearing geometry. Thin-walled bearings should be avoided as they can impede heat transfer during operation and reduce holding force, increasing deformation sensitivity during machining.
Bearing Load and Speed
Graphite bearing slide plates are primarily designed for medium and heavy loads at slow and medium speeds. The maximum load capacity is determined by the bearing material itself. The overall design must consider the operating speed, unit load, temperature, and any special conditions such as harsh environments.
PV Calculation
The PV factor (pressure x velocity) defines the operating capacity of any self-lubricating slide bearing plate. The acceptable PV value depends on load, substrate material, lubricant, temperature, service environment, and other relevant factors. The material tables provide general guidance on the relationship between PV and material, which should be verified with our engineering department.
Coefficient of Friction
For sliding bearing plates operating within the recommended PV range, the coefficient of friction will be around 0.15, depending on the lubricant and operating parameters. For high-temperature service, a design factor of 0.15 is recommended unless field service indicates a lower value.
Bearing Material Selection
Ideally, a self-lubricating slide bearing plate and its mating surfaces should be separated by a film of lubricant. However, wear, contamination, elasticity, or thermal deformation can result in contact between mating surfaces. Bronze is typically used as the base material for self-lubricating slide bearing plates. In extreme conditions, the physical and chemical properties of other materials may be necessary.
Lubrication Pattern
Self-lubricating slide bearing plate recesses are designed to retain and replenish lubricant. Recesses can be cast or machined into a metal substrate as round holes or grooves. Proper design ensures adequate lubrication during the bearing’s functional life.
Clearances
Slide bearing plates are supplied fully machined with proper clearances and tolerances, ready for installation without the need for boring, reaming, or other operations. Proper clearances are crucial for optimal bearing performance, taking into account factors such as speed, load, temperature, and application type. For special cases, consult our engineering department for advice.
For more information on low-friction, low-wear slide plate bearing materials suitable for various industries, please contact us.
Why Oilless Technologies? Why Self-Lubricating Bearing Plates?
Graphite Impregnated Bronze Plate: Prompt Delivery, Global Supply
Discover the superior performance and reliability of our graphite bronze plates, available for prompt delivery and global supply. We are a leading supplier, manufacturer, and factory of bronze with solid lubricant, graphite bronze plates, and various bushings including graphite copper bushing flange bushings and oil-free bushings.
Material Composition
Our graphite bronze plates are made from high-quality bronze, brass, and graphite. The most common bronze alloys used in these wear plates include:
- Tin Bronze (C90700 to C94500): Known for its excellent corrosion resistance, wear resistance, and low friction properties.
- Aluminum Bronze (C95400, C95500): Renowned for its corrosion and chemical resistance, easy machinability, and weldability.
Applications and Performance
Graphite impregnated bronze plates are ideal for high load, low speed applications where traditional oil or grease lubrication is impractical. They are capable of handling temperatures up to 1100 degrees Fahrenheit and can withstand high pressure systems with loads up to 5,000 PSI.
The manufacturing process involves mechanically pressing or rolling graphite particles onto the surface of the bronze alloy, followed by a heat treatment to enhance bonding. This results in a product with high wear resistance, self-lubricating properties, and good corrosion resistance.
Benefits
The benefits of using graphite impregnated bronze plates include:
- High Wear Resistance: Durable surface due to the alloy’s strength and hardness.
- Self-Lubricating Properties: Graphite particles reduce friction and wear.
- Good Corrosion Resistance: Ensures longevity and efficiency of machinery.
These features guarantee a longer lifespan for your equipment and contribute to greater operational efficiency.
Versatile Use
Our graphite bronze plates are widely used across various industries, including:
- Construction Machinery
- Metallurgical Machinery
- Mining Machinery
- Locomotive Supports
- Steel Rolling Equipment
- Marine Machinery
- Mold Equipment
- Textile Machinery
- Gas Turbines
Maintenance-Free Operation
We specialize in maintenance-free, self-lubricating sliding plates. Our graphite impregnated bronze plates are custom-made to order, ensuring they meet your specific requirements.
Contact Us
For a free quote and more information, contact us today. Ensure your machinery operates at peak performance with our high-quality graphite bronze plates.Self-lubricating bearing plates have been the market for the design and production of self-lubricating structural bearings. Applications of our sliding plate products.
Bridges
Hydroelectric facilities
Offshore equipment
Industrial processing
Structural components
Nuclear power plants
Marine vessels
Material handling equipment
Processing plant machinery
Heavy industry equipment
Transportation vehicles
When you are faced with complex structural challenges, contact us to learn more about custom self-lubricating structural bearings.
Industrial Benefits of Graphite Slide Bearings Plates
Graphite slide bearings plates offer the industry a self-lubricating, maintenance-free performance that results in overall cost savings and enhanced operational safety.
Lubricants in Action
Self-lubricating graphite slide bearings are designed to support medium-to-heavy loads at slow-to-medium speeds across various applications. These bearings ensure reliable performance without the need for regular maintenance, making them an ideal choice for numerous industrial settings.
When necessary, compatibility tests can be conducted on grease lubricants (or other substances) to determine their suitability for use in a graphite bearing system.
Offshore Applications
Graphite slide plate bearings were initially developed for use in marine environments. With the advent of offshore energy exploration, the experience gained from using self-lubricating bearings in highly corrosive marine environments has proven invaluable. Our graphite bearing products for offshore applications range from highly complex self-aligning bearing assemblies to basic pins.
Get Started Today
Experience the benefits of self-lubricating, maintenance-free graphite slide bearings in your operations. Contact us to learn more and get started on enhancing your equipment’s performance and longevity.
Our graphite impregnated bronze plates has become ideal for a variety of applications, especially heavy-duty applications such as the trunnion bearings found in the gates of hydroelectric plants. oilless self-lubricating wear plate support heavy and medium loads at slow-to-medium speeds without the need for bearing maintenance, providing flawless operation in areas that are difficult to maintain (i.e. offshore oil platforms).
JSP copper base inlaid solid lubricated copper slide plate, on a high-strength brass base. inlaid graphite or
MoS2
A high-performance solid lubricant product of solid lubricants. It breaks through the limitation of general bearings relying on oil film lubrication. In the process of use, the solid lubrication and the shaft are rubbed by friction heat, forming an excellent condition for the coexistence of oil and powder lubrication, which not only protects the shaft from wear, but also makes the solid lubrication characteristics eternal. Its hardness is twice as high as that of ordinary copper sleeves, and its wear resistance is also twice as high.
At present, this product has been used in metallurgical continuous casting machines, train supports, steel rolling equipment, mining machinery, ships, gas turbines, and other occasions with high temperature, high load, low speed, and heavy load.
Base material:
CuZn25A16Fe3Mn3
Bronze plate size chart & list. Find your bronze wear strips “JSP wear plate standard metric size
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Custom Self-Lubricating Bearing Plate
Function: Slide Plate
- Material: Copper Alloy
- Oil Groove: Oil-Free
- Lubricant: Graphite
Overview
The custom self-lubricating bearing plate is designed to provide efficient and maintenance-free sliding action in various industrial applications. The slide plate is crafted from a high-quality copper alloy, ensuring excellent wear resistance and durability under high load conditions.
Features
- Copper Alloy Construction: The use of a premium copper alloy gives the slide plate superior strength, excellent thermal conductivity, and resistance to corrosion and wear. This makes it suitable for demanding environments and applications where reliability is critical.
- Oil-Free Design: The bearing plate is engineered without oil grooves, making it ideal for environments where traditional lubrication is impractical or undesirable. This oil-free design reduces maintenance requirements and the risk of contamination.
- Graphite Lubricant: Embedded graphite serves as a solid lubricant, providing continuous lubrication to the sliding surfaces. This results in smooth, low-friction movement and extends the lifespan of the bearing plate. The self-lubricating feature ensures consistent performance, even under high loads and varying temperatures.
Applications
The custom self-lubricating bearing plate is suitable for a wide range of applications, including:
- Heavy machinery and equipment
- Construction and mining equipment
- Automotive and transportation industries
- Industrial machinery
- Aerospace and defense applications
Benefits
- Reduced Maintenance: The self-lubricating nature of the graphite lubricant eliminates the need for regular maintenance and lubrication schedules.
- Enhanced Performance: The combination of a copper alloy base and graphite lubricant provides reliable and consistent performance, even in challenging operating conditions.
- Long Service Life: The wear-resistant properties of the copper alloy, coupled with the self-lubricating graphite, ensure a long service life for the bearing plate.
The custom self-lubricating bearing plate with a copper alloy construction and graphite lubricant offers an efficient, low-maintenance solution for various industrial sliding applications. Its robust design and superior materials make it an ideal choice for enhancing the performance and reliability of machinery and equipment.
Benefits Of Graphite Impregnated Bronze Plate
- Save Cost
- Low coefficient of friction
- Simplifies load transfers
Suitable for large rotations and high reaction loads - Withstands heavy dynamic and vertical loads
- Reduces maintenance
Wear Plate (JSP-series) – graphite slide plates, Design Engineering
Self-Lubricated Plate & Custom Heavy-Duty Bearings, Experienced
Self-Lubricating Bearing.
Trusted handyman services
We design, engineer, and manufacture custom solutions for all of your self lubricating bronze plate needs. Including bushings, washers, expansion plates and complex assemblies. Graphite Lubricate Plate Prices – Find Competitive Prices – Check out the variety of configurable. We have the in-plant capability to manufacture extremely large self-lubricating bearings and slide plate!
Graphite slide plate – Graphite Plates For Sale
Bronze Graphite Slide Plates – Prompt Delivery, Global Supply
Graphite impregnated bronze plate, Bronze self lubricating slide plate mold guide plate graphite copper plate copper slider thickened – Save time and cost with one of our online solutions. Manufacture of Graphite Slide Plate All Types & Quantities Available. Reasonable Price. Strict Quality Control. Professional service. Deliver on time.
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Oilless Graphite Slide Plates, Engineering Support, Short Lead Times.
Browse, get a quote and order products easily in bronze parts eCatalog
Supply for high load, low speed applications and are made of rotational cast high-strength bronze wear plate using a specially formed graphite plug as lubricant. Our range of bronze plates are available in metric and imperial sizes.
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