Project Description
Projects
Self-lubricated Bearing steel backed Bi-metal Bushing
Experience of over 10 years of successful projects on creating high quality and bimetal bearings designs all over the world.
Amazing Features
Bi-metal bushing designed completed reliably from manufacturing to shipment.
We stand behind the quality of our bimetal bearing products and plain bearing bushings.
Top Quality
The promise of bimetal bearings high quality, meet your requirement.
Bi-metal Bearing Design
Small minimum order value & quantity, fast delivery.
Creating groove or buckle design that enhance the bi-metal bearings performance.
Metal, Bimetal & Steel Bearings, Sintered Bronze Bushings …
What is the best material for bushings?
* Our enterprise, is one of the undisputed supplier of the highly competitive bimetal bearings & bushings industry in china.
Wrapped composite sliding bearing, Copper-plated or tin-plated steel/bronze, DIN 1494 / ISO 3547, Maintenance-free, With lubrication pockets |
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TECHNICAL DETAILS | |||
Specific load capacity static | ≤ 250 [N/mm2] | Temperature strain | – 40 [°C] to + 250 [°C] |
Specific load capacity dynamic | ≤ 140 [N/mm2] | ||
Sliding speed | ≤ 2.5 [m/s] | Max. PV-value | 2.8 [N/mm² x m/s] |
Friction value | 0.04 [µ] to 0.12 [µ] | Percentage contact area | > 75 [%] |
MATERIALS | |||
Support material | Steel copper-plated or tin-plated | Sliding layer | CuPb10Sn10 |
TOLERANCE DETAILS | |||
Housing Ø | H7 | Shaft tolerance | f7 to h8 |
Bushing inner-Ø after mounting | H9 | ||
SHAFT MATERIAL | |||
Steel, hardened or untempered | |||
Surface roughness ≤ Ra 0.8 | |||
PROPERTIES | |||
For high load capacity and oscillating movement, as well as for rough operation and temperature load. Long-run lubrication because of lubricant storage. | |||
RANGE OF APPLICATION | |||
Track rollers, construction machines, crane construction, agricultural machines (impact loading) | |||
MAINTENANCE | |||
It is a low-maintenance bushing material. An initial greasing during installation is necessary, after that periodic greasing with oil or grease is mandatory. | |||
MOUNTING ADVISE | |||
Housing | Mounting bevel min. 1.5 mm x 15-45° | ||
Shaft | Mounting bevel 5 mm x 15°, edges rounded | ||
The application of an adequate force fitting mandrel is advisable. Grease lubrication of the outer surface may be necessary when mounting. | |||
Gluing | Adhesive should not contact the sliding surface! |
Bi-metal Steel Backed Leaded Bronze Bushing – Metric Size – bronzelube.com
Bimetal Bushing in metric size or non-standard bearings,Steel Backed Bronze Bushing.Our Bi-metal Bushings include track roller bushing, carrier wheel bushings, guiding wheel Flange bushing etc.
Bi-metal bearing is steel backed with low friction and excellent wear resistance bronze powder as bearing layer. Different kinds of oil groove and oil hole are designed as per lubrication conditions and operating condition and Bi-metal engine bearing with bearing layer in CuPb10Sn10 is widely used.
Made of a high quality low carbon steel backing carry a tin-lead-bronze alloy (CuSn10Pb10) as a sliding layer. In order to improve tribological behavior the sliding layer can be machined with ball shaped indents to store oil or grease. In case of corrosive environment the backing can be copper plated. Products of bi-metal bearings series are applied in operating conditions under medium loads, medium or high running speeds and high impact loads. Bi-metal Bushing is used for wrapped bushes, thrust washers and bushes in connecting rods of gas engines, etc.
Characteristics
Suitable for oscillating motion under high-load and low-speed condition.
Applicable in extremely tough working condition.
Excellent fatigue strength under high temperature.
Bi-metallic composite bearing material consists of steel backing bushings with lead bronze or lead-free copper alloy (CuPb10Sn10、CuPb6Sn6Zn3、CuPb24Sn4、CuPb30、AlSn20Cu)alloy lining, bearing material for self-lubricated applications. The copper alloy forms a continuously frame for thermal conductivity. These thin walled bearings structures are with high load capacity and good fatigue property. Higher tolerance can be achieved after re-machined from the customers. Lead-free bronze lining bearing material conforms to the European RoHS directive.
MATERIAL AND COMPOSITION
Material: Carbon Steel + CuPb10Sn10
Specifications for Bi-Metal Bronze Alloys: | ||||
Material Type | Specification of Bronze Alloy | Hardness of Bronze Alloy HB | Allowable Max Dynamic Load | Max. Temperature °C |
Bi-Metal-800 | CuPb10Sn10 or CuSn6Zn6Pb3 | 70~100 | 65 | 260 |
Bi-Metal-720 | CuPb24Sn4 | 45~70 | 38 | 200 |
Bi-Metal-700 | CuPb30 | 30~45 | 25 | 170 |
Bi-Metal-20 | AlSn20Cu | 30~40 | 30 | 150 |
Bi-Metal-930 | CuSn6.5P0.1 | 60-90 | 65 | 200 |
Chemical composition | ||
% min. | % max. | |
Cu1 | 78,0 | 82,0 |
Sn | 9,0 | 11,0 |
Pb | 8,0 | 11,0 |
Zn | 2,0 | |
P | 0,10 | |
Fe | 0,25 | |
Ni | 2,0 | |
Sb | 0,5 | |
S | 0,10 | |
Al | 0,01 | |
Mn | 0,20 | |
Si | 0,01 |
Chemical composition | ||
% min. | % max. | |
Cu1 | 78,0 | 82,0 |
Sn | 9,0 | 11,0 |
Pb | 8,0 | 11,0 |
Zn | 2,0 | |
P | 0,10 | |
Fe | 0,25 | |
Ni | 2,0 | |
Sb | 0,5 | |
S | 0,10 | |
Al | 0,01 | |
Mn | 0,20 | |
Si | 0,01 |
Chemical composition | ||
% min. | % max. | |
Cu1 | 78,0 | 82,0 |
Sn | 9,0 | 11,0 |
Pb | 8,0 | 11,0 |
Zn | 2,0 | |
P | 0,10 | |
Fe | 0,25 | |
Ni | 2,0 | |
Sb | 0,5 | |
S | 0,10 | |
Al | 0,01 | |
Mn | 0,20 | |
Si | 0,01 |
BIMETAL BEARING PROPERTIES
- High load capacity
- Sliding layer can be machined with lubricating grooves and/or with grease indents
- Steel backing can be copper plated.
- It has excellent machinability and good self-lubricating properties.
- Load capacity: 65N/mm2
- Temperature Max: 260℃
- Liner hardness: HB70~100
AVAILABILITY
Bearing forms available in standard dimensions
Metric bearings and imperial bushings made to order: standard bushing forms in special dimensions, half-bushings, special shapes obtained by stamping or deep drawing, customized bushing designs
SHAPES & FORMS
- Cylindrical bushes
- Flanged bushes
- Thrust washers
- Flanged washers
- Sliding plates
RANGE OF APPLICATION
The application including balance suspensions of heavy-duty trucks, track roller of bulldozers, auto chassis etc.It is a kindly of high load and low speed bushing, with wide application. Bi-metal Bearings Area of use:con-rod of automobile engines, engineering and agriculture machinery, heavy duty construction machinery etc.
SPECIAL MANUFACTURING
* For higher requirements – e.g. higher temperature ranges – PRECISION PARTS different materials are available in this category.Special dimensions are available on request.
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