aluminium bronze material

Aluminum Bronze Bushing – Selecting Bronze Bearing Materials, aluminium bronze material

Aluminum Bronze Bushing – CuAl10Fe5Ni5 is a casting bronze bearing/bushing made from the material CuAl10Fe5Ni5. It offers high load capacity, excellent wear and abrasion resistance, moderate corrosion resistance, and is suitable for toggle mechanism bushings in injection molding machines. Some possible applications for this bushing include continuous casting rolling machines, mining machinery, shipping machinery, turbines, injection machinery, and automotive molds. Find the right aluminum bronze bearing, Aluminum Bronze Bushings. The aluminum bronzes are the strongest and most complex of the copper-based bearing alloys.

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Aluminum bronze bushing (CuAl10Fe3Mn2)

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Aluminum Bronze Bushings: A Comprehensive Guide to Bronze Alloys

Aluminum bronze alloys are highly regarded in various industries for their outstanding strength and corrosion resistance, surpassing that of traditional bronze materials. Known for their resilience against tarnishing, these alloys maintain low corrosion rates in atmospheric conditions, resist oxidation at high temperatures, and show minimal reactivity with sulfurous compounds and other combustion byproducts. Moreover, they exhibit a formidable resistance to seawater corrosion, making them ideal for marine applications.

Key Aluminum Bronze Alloys and Their Applications

  1. C95400 Aluminum Bronze  C95400, also known as Wearite 411, is the aluminum bronze of choice for general-purpose applications requiring the highest level of wear resistance between metal surfaces. This robust and durable alloy withstands wear, abrasion, and deformation even under high compressive loads or when interacting with dissimilar metals. Its characteristics not only extend the life of parts but also reduce maintenance costs and minimize issues like friction, galling, and seizing—traits particularly valuable in temporary lubrication failure scenarios. C95400 is celebrated for being among the strongest and most oxidation-resistant alloys, with excellent machinability and weldability.

  2. C95900 Aluminum Bronze (Aluminum Bronze Bearings) As a tougher variant of C954, the C95900 aluminum bronze, known commercially as Aluminum Bronze 21 or Wearite 413, is designed for even more demanding wear resistance. It is significantly harder, making it perfect for forming, bending, and drawing tasks, particularly in conjunction with stainless steel. This alloy is commonly utilized in manufacturing wear strips for stamping presses, forming rolls, draw dies, die inserts, and rings, as well as in high-strength bushings and machine parts not subject to impact or shock.

  3. C63000 Nickel Aluminum Bronze The C63000 series enhances its strength and toughness with the addition of nickel, making it suitable for high-performance applications in energy, aerospace, marine, and general industrial sectors. This alloy is often chosen for components like valve stems, high-strength bushings, valve guides and seats, gears, cams, and marine hardware such as ship propellers and shafts.

  4. C63020 Nickel Aluminum Bronze (AMS 4590) C63020, classified under AMS 4590, represents the pinnacle of high-strength, heat-treated, martensitic nickel aluminum bronze alloys. Its extraordinary strength sometimes allows it to serve as an alternative to Beryllium Copper, particularly in high-stress applications.

  5. C95510 AMS 4880 Nickel Aluminum Bronze Known for its exceptional toughness, the C95510 AMS 4880 alloy is a heat-treated nickel aluminum bronze widely used in demanding environments. Common applications include landing gear bushings, valve components, and other scenarios where high wear resistance is crucial.

  6. C64200 Silicon Aluminum Bronze The C64200 silicon aluminum bronze alloy is a wrought bronze that offers better size consistency than similar cast products. It is frequently used in marine hardware and power line equipment, benefiting from its superior properties.

Aluminum Bronze alloys Bearing

Aluminum bronze alloys offer a powerful combination of strength, corrosion resistance, and exceptional mechanical properties, making them a superior choice for a multitude of industrial applications. From general-purpose uses to specialized high-stress environments, these alloys provide reliable solutions that meet and exceed the rigorous demands of modern industry. Whether for marine use, aerospace components, or energy sector equipment, aluminum bronze bushings ensure durability and efficiency, proving indispensable in today’s technological landscape.

The Benefits and Applications of Tin-Free Bronze Bushings: Exploring CuAl10Fe3Mn2

When it comes to selecting materials for bushings, one alloy that stands out due to its exceptional properties is the tin-free bronze alloy, CuAl10Fe3Mn2. This alloy, recognized for its high strength and excellent wear resistance, is widely used in heavy-duty applications. Let’s delve into the specifics of this material, its international standards, and why it’s a top choice for bushings.

Understanding CuAl10Fe3Mn2

CuAl10Fe3Mn2 is an aluminum bronze alloy known for its robust mechanical properties and resistance to corrosion. The typical composition of this alloy is as follows:

  • Aluminum (Al): 8.5-10.5%
  • Iron (Fe): 2.0-4.0%
  • Manganese (Mn): 0.5-2.5%
  • Nickel (Ni): up to 2%
  • Copper (Cu): Balance

This specific mix of elements gives CuAl10Fe3Mn2 its unique characteristics, making it suitable for demanding applications where reliability and durability are paramount.

International Standards and Comparable Alloys

In the realm of international standards, CuAl10Fe3Mn2 can be compared to several other well-known aluminum bronze alloys:

  1. ASTM Standard C95500:

    • C95500 is a common aluminum bronze alloy under the ASTM (American Society for Testing and Materials) standards. It contains similar levels of aluminum and iron but may have slight differences in other elements. This alloy is known for its strength and excellent resistance to wear and corrosion, making it a reliable choice for bushings.
  2. EN 1982: CuAl10Fe3Mn2:

    • The European standard EN 1982 specifically defines the composition and properties of CuAl10Fe3Mn2. This standard ensures that the material meets stringent requirements for quality and performance, making it widely accepted in various engineering applications across Europe.
  3. DIN 1705: CuAl10Fe5Ni5:

    • Under the German standard DIN 1705, CuAl10Fe5Ni5 is a similar type of aluminum bronze alloy. Although it contains a slightly higher nickel content, it shares many properties with CuAl10Fe3Mn2, such as high strength and excellent corrosion resistance.

Advantages of Using CuAl10Fe3Mn2 for Bushings

Choosing CuAl10Fe3Mn2 for bushings comes with several significant benefits:

  • High Strength: The alloy’s high aluminum content provides exceptional strength, allowing it to withstand heavy loads and high-stress environments.
  • Wear Resistance: CuAl10Fe3Mn2 offers excellent wear resistance, making it ideal for applications involving constant friction and movement.
  • Corrosion Resistance: The alloy’s composition ensures superb resistance to corrosion, particularly in harsh environments where other materials might degrade quickly.
  • Versatility: This alloy is suitable for a wide range of applications, including marine, automotive, and industrial machinery, due to its robust properties.

Applications of Tin-Free Bronze Bushings

Given its superior properties, CuAl10Fe3Mn2 is used in various applications, including:

  • Marine Environments: Its excellent corrosion resistance makes it ideal for marine applications where exposure to saltwater is a concern.
  • Heavy Machinery: The high strength and wear resistance of the alloy are perfect for bushings in heavy-duty industrial machinery.
  • Automotive Industry: The durability and reliability of CuAl10Fe3Mn2 bushings make them suitable for critical automotive components that endure significant stress and wear.

Conclusion

CuAl10Fe3Mn2 is a versatile and highly durable aluminum bronze alloy that excels in demanding applications. Its compliance with international standards such as ASTM C95500, EN 1982, and DIN 1705 ensures its reliability and performance. Whether for marine, automotive, or industrial use, this tin-free bronze alloy offers unmatched benefits, making it a preferred choice for high-performance bushings.

 

CuAl10Fe3Mn2 Aluminum Bronze: The Premier Choice for Durable and Resilient Components

CuAl10Fe3Mn2, often referred to as aluminum bronze, is a distinguished high-strength forging alloy, renowned for its superb mechanical properties, corrosion resistance, and wear resistance. Its versatile nature makes it the material of choice for a myriad of applications across industries, particularly as a material for creating durable bushings.

Characteristics and Applications

CuAl10Fe3Mn2 aluminum bronze holds remarkable resistance to corrosion in various environments, including atmospheric conditions, fresh water, and seawater, making it a preferred choice for components exposed to harsh elements. Its elevated wear resistance and strength make it ideal for fabricating gears, bearings, bushings, pipe nozzles, and heat-resistant pipe fittings. This alloy is especially sought after by C954 aluminum bronze bushing suppliers, who understand the necessity of providing premium quality components.

Chemical Composition

  • Copper (Cu): Base metal
  • Aluminum (Al): 9.0-11.0%
  • Iron (Fe): 2.0-4.0%
  • Manganese (Mn): 1.0-2.0%
  • Tin (Sn), Lead (Pb), Zinc (Zn), Phosphorus (P), Silicon (Si), Antimony (Sb), Arsenic (As): Present as impurities, each ≤0.75%

Mechanical Properties

  • Elongation (δ5%): ≥15%
  • Hardness: ≥1080 HB

Heat Treatment and Oxidation Resistance

CuAl10Fe3Mn2 can undergo heat treatment processes, which further enhance its already impressive properties. It also demonstrates exceptional oxidation resistance at elevated temperatures, which is crucial for components operating in high-temperature environments.

Quality Assurance

We have implemented a comprehensive quality management system to ensure the production of superior products. Employing rigorous quality inspection methods such as composition testing and mechanical property testing, we guarantee that every product adheres to the highest standards of quality.

C954 Aluminum Bronze Bushing Supplier

As a leading supplier of C954 aluminum bronze bushings, we pride ourselves on delivering products that meet and exceed industry standards. Our commitment to quality and customer satisfaction has established us as a trusted partner for companies seeking durable and reliable bushing solutions. Our extensive inventory ensures that we can meet the diverse needs of our clients, providing them with components that offer unparalleled performance and longevity.

Conclusion

CuAl10Fe3Mn2 aluminum bronze is a superior forging alloy, offering outstanding mechanical properties, wear resistance, and corrosion resistance. Its versatility makes it an invaluable material in the production of components such as bushings, especially for C954 aluminum bronze bushing suppliers. By maintaining stringent quality control measures, we assure our clients of the exceptional quality and reliability of our products, enabling them to optimize the performance and extend the life of their equipment.

Whether you are seeking solutions for high-stress, corrosive, or high-temperature applications, CuAl10Fe3Mn2 aluminum bronze bushings stand out as the premier choice, ensuring durability, resilience, and outstanding performance.

Quality and Precision

As a leading supplier of C95400 aluminum bronze bushings, we place utmost importance on quality and precision. Our comprehensive quality management system and meticulous inspection processes ensure the production of superior products that meet and exceed industry standards. We are dedicated to providing our clients with custom solutions, designed to their exact specifications, guaranteeing unparalleled performance and reliability.

C95400 Aluminum Bronze Bushing Supplier

We pride ourselves on being a trusted supplier of C95400 aluminum bronze bushings, delivering products that epitomize quality and durability. Our extensive inventory and custom manufacturing capabilities allow us to meet the diverse needs of our clients, offering them tailored solutions that enhance the efficiency and longevity of their machinery.

Conclusion

C95400 Aluminum Bronze is a versatile and high-performance material, ideal for creating durable and resilient finished machined parts, custom bronze bearings, and special grooving patterns bushing. Its superb mechanical properties and adaptability make it a preferred choice for industrial components, ensuring optimal performance and extended equipment life.

Whether you are in search of reliable components for high-stress, corrosive, or abrasive applications, C95400 aluminum bronze offers a solution that combines strength, corrosion resistance, and wear resistance, ensuring your equipment operates at its best. Our commitment to quality and precision makes us your ideal partner for all your C95400 aluminum bronze needs, providing you with products that are synonymous with excellence and reliability.

Aluminum Bronze Bushing: Made of CuAl10Fe5Ni5 material, this bushing is a casting bronze bearing with low-maintenance requirements.

Features:

  • High load capacity
  • Excellent wear and abrasion resistance
  • Moderate corrosion resistance
  • Compatible with hardened mating materials
  • Particularly suitable for toggle mechanism bushings in injection molding machines

Possible Applications: The aluminum bronze bushing is commonly used in various industries, including:

  • Continuous casting rolling machines
  • Mining machinery
  • Shipping machinery
  • Turbines
  • Injection machinery
  • Automotive molds
  • Other bronze alloy applications

Available Bronze Alloy

ALLOY TYPE EN STANDARD DIN STANDARD ASTM STANDARD (NEAREST EQUIVALENT) OTHER COMPATIBLE ALLOYS
Aluminum Bronze CW307G CuAl10Ni C63200 / C63000 NES833, BSB23(DTD197A)
Aluminum Bronze CuAl10Fe3Ni7Mn2 C63000
Aluminum Bronze CC331G CuAl10Fe2-C C95400 SAE68
Aluminum Bronze CC333G CuAl10Fe5Ni5-C C95500 SAE68B
Leaded Bronze CC496K CuSn7Pb15-C C93800 SAE67
Leaded Bronze CC495K CuSn10Pb10-C C93700 SAE64 / SAE797 / SAE792
Leaded Bronze CC494K CuSn5Pb9-C C93500 SAE66
Leaded Bronze CC497K CuSn5Pb20-C C94100 SAE94, SAE794 & SAE799.
Leaded Bronze CuSn7ZnPb C93200 SAE660
Leaded Gunmetal CC491K CuSn5Zn5Pb5-C C83600 SAE40
Leaded Gunmetal CC492K CuSn7Zn2Pb3-C C93400
Leaded phosphor bronze CuSn8Pb4Zn1 C93100
Leaded Phosphor Bronze CC480K CuSn10-C C92700
Nickel Gunmetal CuSn7Ni5Zn3 B292-56
Phosphor Bronze CW450K CuSn4 C50900 C51100
Phosphor Bronze CW451K CuSn5 C51000 NES838
Phosphor Bronze CW452K CuSn6 C51900
Phosphor Bronze CW459K CuSn8 C52100 BSB24 DTD265A
Phosphor Bronze BSB24, PB104
Tin Phosphor Bronze CC481K CuSn11P-C B143 SAE65
Tin Phosphor Bronze CC483K CuSn12-C CC483K SAE65

Graphite Plugged Bronze Bushing, Made-to-order and custom product alloy.

High tensile bronze bushings, Aluminium Bronze Bushing C95500 Made To Order From China in standard sizes. Aluminium Bronze CuAl10Fe5Ni5 Bearings Offer A Hardness And Resistance Superior To Other Bronze Alloy Bushings. For Applications Where Importance Of Corrosion Resistance Is High.Custom Machined Bushing.We Stock And Manufacture different material cast bronze bearings Solutions.Aluminum bronze is the highest strength standard copper-based alloy.C95400 Aluminum Bronze Bearing & Bushing.Chemical Composition according to ASTM B505/B505M.

Solid Bronze Bearings: Solid bronze bearings and flanged bearings are highly suited to demanding applications in challenging environments. This makes the solid bronze bearings ideal for a wide variety of applications.

CUSTOM MACHINED PARTS: We manufacturer and stock custom bronze bearings, machining capabilities to include turning, boring, grooving, facing, milling, drilling, grinding and deburring of almost any material brass bearing.

CHARACTERISTICS: Aluminium Bronze Bushing Good performance at high temperature.CuAl10Fe5Ni5 Material Bronze alloy bearings have Extremely hard and tough material with high static and dynamic resistance, sea water, corrosion and erosion resistance.

Material And Composition Support Material: Cual10fe5ni5

Chemical composition
% min. % máx
Al 8,5 10,5
Cu 76,0 83,0
Fe 4,0 5,5
Mn 3,0
Ni 4,0 6,0
Bi 0,01
Cr 0,05
Mg 0,05
Pb 0,03
Si 0,01
Sn 0,01
Zn 0,50

Availability: Standard-Stocked Bronze Bearings, Metric Bearings And Imperial Bushings Made To Order: Standard Bushing Forms In Special Dimensions, Half-Bushings, Special Shapes Obtained By Stamping Or Deep Drawing, Customized Bushing Designs

High-Temperature aluminium bronze material Bearings

Graphite bearings high temperature , Graphite Bushings And Bearings – Increased Productivity. Special Grooving Patterns Bushing. Bushings with special grooving patterns, made from C95400 aluminum bronze, ensure enhanced lubrication and reduced wear in high-friction applications. These bushings are custom-designed to meet the precise requirements of different machinery, providing a tailored solution that optimizes performance and extends the equipment’s life span.

Aluminum Bronze Bushings

Self-lubricating aluminium bronze Bushing

Aluminum Bronze Bushings Products & Suppliers, Applications: Industrial – Selecting Bronze Bearing Materials. Custom Bronze Bearings and Bushings: C95400 aluminum bronze is extensively used for manufacturing custom bronze bearings and bushings, which are integral components in machinery. Its ability to withstand high stress and resist corrosion makes it invaluable in the production of bearings and bushings that require exceptional strength and durability. Its adaptability allows for the creation of components with special grooving patterns, catering to specific industrial needs and applications.

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High & Low Temps, aluminium bronze Bushings

Flange graphite bearings high temperature, bronze bearings high temperature, Benefits High temperature – approximately 700°F. No oil for lubrication, therefore cleaner and no out gassing.

Bronze - Cast Alloys > C86200

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Graphite Bearings – High Temperature Resistance, Cast Bronze Alloys -Operating High Temperatures, Beat the Heat With. High-Temperature. Performance Solutions. Extreme applications demand

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Aluminium bronze bushes
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Aluminium bronze bushes
Heavy Duty Construction Machine Bronze Bearings

Supplier of Aluminium Bronze Bushes – Aluminum Bronze Bearings.

Bronze bushings are widely used in various applications due to their excellent load-bearing capabilities. They are available in both semi-finished and finished forms, providing flexibility for different manufacturing processes and requirements.

Bearing is made of aluminum brass with groove type. C954 Aluminum bronze is heat treat able and is used in application requiring a greater load bearing capacity than the standard C93200 Bearing Bronze material. Application in Finished Machined Parts: C95400 aluminum bronze’s exceptional mechanical properties make it the ideal candidate for producing high-quality finished machined parts. It guarantees durability, resilience, and longevity, ensuring optimal performance in various industrial applications. Its remarkable wear resistance makes it the material of choice for components exposed to friction and abrasive conditions.

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Bronze Bushings, aluminium Bronze Material

Finished Bronze Parts, C95400 Aluminum Bronze (C954)

Aluminium bronze bushing supplier, aluminium bronze material

Aluminum bronze bearings are specifically designed for heavily loaded applications. They are made from a bronze material with aluminum as the primary alloying element. This composition imparts high strength, excellent wear resistance, and good corrosion resistance, making them suitable for demanding operating conditions. Bronze bushings are available in metric and imperial sizes, catering to different measurement systems and market preferences. This allows for easy integration into various equipment and machinery.

Whether in semi-finished or finished form, bronze bushings offer reliable performance and durability. They provide smooth and efficient movement, reduce friction, and withstand heavy loads. These characteristics make them ideal for applications requiring dependable bearing solutions.

Bronze bushings, including aluminum bronze bearings, are versatile components used in heavily loaded applications. They are available in metric and imperial sizes, ensuring compatibility with different systems. Their robust construction and excellent load-bearing properties make them a popular choice across various industries.

Aluminium bronze bushes

Aluminum Bronze Bushing – Selecting Bronze Bearing Size

How are bushings different from graphite bushings or graphite bearings?

Graphite bearings and graphite bushings do not have the same characteristics as graphite bronze bushings. It is a graphite/metal alloy formed from molten metal, graphite and carbon; it is a uniform, strong, self-lubricating bushing and bearing material. The result is a unique self-lubricating bearing solution that provides superior performance in hundreds of applications.Aluminum Bronze Bushing is ideally suited for underwater and high temperature bearings and bushings – in applications where oil, grease, plain carbon bearings and plastic bearings have failed. Aluminum Bronze Bushing bearings are maintenance free for extended periods of time. We have many standard designs, but most of our products are customized to meet the unique requirements of specific applications. We can help you solve your toughest bearing problems. To learn more about our products, send us an email or use our inquiry form.

Outperforms Ordinary Graphite Bushings and Bearings

High tensile bronze bushings

“Aluminum Bronze alloy C95400 as a standard stock bronze bushings parts”

Contact us today so we can engineer a solution that works for you. C95400 Aluminum Bronze: Crafting Superior Finished Machined Parts and Custom Bearings, C95400 Aluminum Bronze, also known as CuAl10Fe3Mn2, stands as a paramount material in the manufacturing realm, offering remarkable characteristics such as elevated strength, corrosion resistance, and wear resistance. These features make it a preferred choice for creating superior finished machined parts, custom bronze bearings, and bushings with special grooving patterns.

Aluminium bronze plate

High Strength Bearings & Bushings Applications, aluminium bronze material

Made-To-Order Special Alloy Bronze Sleeve Bushing & Bronze Bushing Parts C95400 Aluminum Bronze (C954) – Per ASTM B505. Industrial – Selecting Bronze Bearing Materials:Mining & quarrying, Heavy construction, Motorsport, Offshore oil & gas, Marine, Kilns, Dryers, Injection moulding machines, Dust collectors, Louvres, Hot conveyors.

We design aluminium bronze bushings for heavy duty application.

C954 Bronze with solid graphite lubricant inserts (alternative specifications are available on request). Cast Bronze Bushings for Heavy Duty Equipment. Aluminium bronze bushing are used in a wide range of construction and other highway equipment. Heavy duty bearings for applications that other bearings can’t handle! * Sliding material and bushing type selection guides.

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Large Diameter Bronze Bearings
SPECIAL MANUFACTURING

Material Properties Database – different bronze materials are available in this category.Special dimensions are available on request.

Standard Slide Plate Bronze and Mini Type Wear Plate
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SHAPES & FORMS
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Bushing Bearing Products, Grooved Cast Bronze Bushings

    Bronze Groove Bushing, Aluminium Bronze Material

    Machined Cast Bronze Bushing, aluminium bronze material

    Any angular groove should be open only on the reservoir side if the lubricant is not introduced through the bearing length.