Bronze Alloy 954 Bushings, Aluminum Bronze Bushing – Selecting Bronze Bearing Materials, aluminium bronze material
The Aluminum Bronze Bushing – CuAl10Fe5Ni5, a casting bronze bearing, features high load capacity, excellent wear and abrasion resistance, and moderate corrosion resistance. It is ideal for toggle mechanism bushings in injection molding machines and can be used in continuous casting rolling machines, mining, shipping machinery, turbines, injection machinery, and automotive molds. Aluminum bronze bearings are the strongest and most complex copper-based bearing alloys available.
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Aluminum Bronze Bushings: A Comprehensive Guide to Bronze Alloys
Aluminum bronze alloys are highly regarded in various industries for their outstanding strength and corrosion resistance, surpassing that of traditional bronze materials. Known for their resilience against tarnishing, these alloys maintain low corrosion rates in atmospheric conditions, resist oxidation at high temperatures, and show minimal reactivity with sulfurous compounds and other combustion byproducts. Moreover, they exhibit a formidable resistance to seawater corrosion, making them ideal for marine applications.
Key Aluminum Bronze Alloys and Their Applications
- C95400 Aluminum Bronze C95400, also known as Wearite 411, is the aluminum bronze of choice for general-purpose applications requiring the highest level of wear resistance between metal surfaces. This robust and durable alloy withstands wear, abrasion, and deformation even under high compressive loads or when interacting with dissimilar metals. Its characteristics not only extend the life of parts but also reduce maintenance costs and minimize issues like friction, galling, and seizing—traits particularly valuable in temporary lubrication failure scenarios. C95400 is celebrated for being among the strongest and most oxidation-resistant alloys, with excellent machinability and weldability.
- C95900 Aluminum Bronze (Aluminum Bronze Bearings) As a tougher variant of C954, the C95900 aluminum bronze, known commercially as Aluminum Bronze 21 or Wearite 413, is designed for even more demanding wear resistance. It is significantly harder, making it perfect for forming, bending, and drawing tasks, particularly in conjunction with stainless steel. This alloy is commonly utilized in manufacturing wear strips for stamping presses, forming rolls, draw dies, die inserts, and rings, as well as in high-strength bushings and machine parts not subject to impact or shock.
- C63000 Nickel Aluminum Bronze The C63000 series enhances its strength and toughness with the addition of nickel, making it suitable for high-performance applications in energy, aerospace, marine, and general industrial sectors. This alloy is often chosen for components like valve stems, high-strength bushings, valve guides and seats, gears, cams, and marine hardware such as ship propellers and shafts.
- C63020 Nickel Aluminum Bronze (AMS 4590) C63020, classified under AMS 4590, represents the pinnacle of high-strength, heat-treated, martensitic nickel aluminum bronze alloys. Its extraordinary strength sometimes allows it to serve as an alternative to Beryllium Copper, particularly in high-stress applications.
- C95510 AMS 4880 Nickel Aluminum Bronze Known for its exceptional toughness, the C95510 AMS 4880 alloy is a heat-treated nickel aluminum bronze widely used in demanding environments. Common applications include landing gear bushings, valve components, and other scenarios where high wear resistance is crucial.
- C64200 Silicon Aluminum Bronze The C64200 silicon aluminum bronze alloy is a wrought bronze that offers better size consistency than similar cast products. It is frequently used in marine hardware and power line equipment, benefiting from its superior properties.
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Aluminum bronze alloys offer a powerful combination of strength, corrosion resistance, and exceptional mechanical properties, making them a superior choice for a multitude of industrial applications. From general-purpose uses to specialized high-stress environments, these alloys provide reliable solutions that meet and exceed the rigorous demands of modern industry. Whether for marine use, aerospace components, or energy sector equipment, aluminum bronze bushings ensure durability and efficiency, proving indispensable in today’s technological landscape.
The Benefits and Applications of Tin-Free Bronze Bushings: Exploring CuAl10Fe3Mn2
When it comes to selecting materials for bushings, one alloy that stands out due to its exceptional properties is the tin-free bronze alloy, CuAl10Fe3Mn2. This alloy, recognized for its high strength and excellent wear resistance, is widely used in heavy-duty applications. Let’s delve into the specifics of this material, its international standards, and why it’s a top choice for bushings.
Understanding CuAl10Fe3Mn2
CuAl10Fe3Mn2 is an aluminum bronze alloy known for its robust mechanical properties and resistance to corrosion. The typical composition of this alloy is as follows:
- Aluminum (Al): 8.5-10.5%
- Iron (Fe): 2.0-4.0%
- Manganese (Mn): 0.5-2.5%
- Nickel (Ni): up to 2%
- Copper (Cu): Balance
This specific mix of elements gives CuAl10Fe3Mn2 its unique characteristics, making it suitable for demanding applications where reliability and durability are paramount.
International Standards and Comparable Alloys
In the realm of international standards, CuAl10Fe3Mn2 can be compared to several other well-known aluminum bronze alloys:
- ASTM Standard C95500:
- C95500 is a common aluminum bronze alloy under the ASTM (American Society for Testing and Materials) standards. It contains similar levels of aluminum and iron but may have slight differences in other elements. This alloy is known for its strength and excellent resistance to wear and corrosion, making it a reliable choice for bushings.
- EN 1982: CuAl10Fe3Mn2:
- The European standard EN 1982 specifically defines the composition and properties of CuAl10Fe3Mn2. This standard ensures that the material meets stringent requirements for quality and performance, making it widely accepted in various engineering applications across Europe.
- DIN 1705: CuAl10Fe5Ni5:
- Under the German standard DIN 1705, CuAl10Fe5Ni5 is a similar type of aluminum bronze alloy. Although it contains a slightly higher nickel content, it shares many properties with CuAl10Fe3Mn2, such as high strength and excellent corrosion resistance.
Advantages of Using CuAl10Fe3Mn2 for Bushings
Choosing CuAl10Fe3Mn2 for bushings comes with several significant benefits:
- High Strength: The alloy’s high aluminum content provides exceptional strength, allowing it to withstand heavy loads and high-stress environments.
- Wear Resistance: CuAl10Fe3Mn2 offers excellent wear resistance, making it ideal for applications involving constant friction and movement.
- Corrosion Resistance: The alloy’s composition ensures superb resistance to corrosion, particularly in harsh environments where other materials might degrade quickly.
- Versatility: This alloy is suitable for a wide range of applications, including marine, automotive, and industrial machinery, due to its robust properties.
Applications of Tin-Free Bronze Bushings
Given its superior properties, CuAl10Fe3Mn2 is used in various applications, including:
- Marine Environments: Its excellent corrosion resistance makes it ideal for marine applications where exposure to saltwater is a concern.
- Heavy Machinery: The high strength and wear resistance of the alloy are perfect for bushings in heavy-duty industrial machinery.
- Automotive Industry: The durability and reliability of CuAl10Fe3Mn2 bushings make them suitable for critical automotive components that endure significant stress and wear.
Conclusion
CuAl10Fe3Mn2 is a versatile and highly durable aluminum bronze alloy that excels in demanding applications. Its compliance with international standards such as ASTM C95500, EN 1982, and DIN 1705 ensures its reliability and performance. Whether for marine, automotive, or industrial use, this tin-free bronze alloy offers unmatched benefits, making it a preferred choice for high-performance bushings.
CuAl10Fe3Mn2 Aluminum Bronze: The Premier Choice for Durable and Resilient Components
CuAl10Fe3Mn2, often referred to as aluminum bronze, is a distinguished high-strength forging alloy, renowned for its superb mechanical properties, corrosion resistance, and wear resistance. Its versatile nature makes it the material of choice for a myriad of applications across industries, particularly as a material for creating durable bushings.
Characteristics and Applications
CuAl10Fe3Mn2 aluminum bronze holds remarkable resistance to corrosion in various environments, including atmospheric conditions, fresh water, and seawater, making it a preferred choice for components exposed to harsh elements. Its elevated wear resistance and strength make it ideal for fabricating gears, bearings, bushings, pipe nozzles, and heat-resistant pipe fittings. This alloy is especially sought after by C954 aluminum bronze bushing suppliers, who understand the necessity of providing premium quality components.
Chemical Composition
- Copper (Cu): Base metal
- Aluminum (Al): 9.0-11.0%
- Iron (Fe): 2.0-4.0%
- Manganese (Mn): 1.0-2.0%
- Tin (Sn), Lead (Pb), Zinc (Zn), Phosphorus (P), Silicon (Si), Antimony (Sb), Arsenic (As): Present as impurities, each ≤0.75%
Mechanical Properties
- Elongation (δ5%): ≥15%
- Hardness: ≥1080 HB
Heat Treatment and Oxidation Resistance
CuAl10Fe3Mn2 can undergo heat treatment processes, which further enhance its already impressive properties. It also demonstrates exceptional oxidation resistance at elevated temperatures, which is crucial for components operating in high-temperature environments.
Quality Assurance
We have implemented a comprehensive quality management system to ensure the production of superior products. Employing rigorous quality inspection methods such as composition testing and mechanical property testing, we guarantee that every product adheres to the highest standards of quality.
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As a recognized supplier of C954 aluminum bronze bushings, we pride ourselves on delivering products that meet and exceed industry standards. Our commitment to quality and customer satisfaction has established us as a trusted partner for companies seeking durable and reliable bushing solutions. Our extensive inventory ensures that we can meet the diverse needs of our clients, providing them with components that offer unparalleled performance and longevity.
Conclusion
CuAl10Fe3Mn2 aluminum bronze is a superior forging alloy, offering outstanding mechanical properties, wear resistance, and corrosion resistance. Its versatility makes it an invaluable material in the production of components such as bushings, especially for C954 aluminum bronze bushing suppliers. By maintaining stringent quality control measures, we assure our clients of the exceptional quality and reliability of our products, enabling them to optimize the performance and extend the life of their equipment.
Whether you are seeking solutions for high-stress, corrosive, or high-temperature applications, CuAl10Fe3Mn2 aluminum bronze bushings stand out as the premier choice, ensuring durability, resilience, and outstanding performance.
Quality and Precision
As a recognized supplier of C95400 aluminum bronze bushings, we place utmost importance on quality and precision. Our comprehensive quality management system and meticulous inspection processes ensure the production of superior products that meet and exceed industry standards. We are dedicated to providing our clients with custom solutions, designed to their exact specifications, guaranteeing unparalleled performance and reliability.
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We pride ourselves on being a trusted supplier of C95400 aluminum bronze bushings, delivering products that epitomize quality and durability. Our extensive inventory and custom manufacturing capabilities allow us to meet the diverse needs of our clients, offering them tailored solutions that enhance the efficiency and longevity of their machinery.
Conclusion
C95400 Aluminum Bronze is a versatile and high-performance material, ideal for creating durable and resilient finished machined parts, custom bronze bearings, and special grooving patterns bushing. Its superb mechanical properties and adaptability make it a preferred choice for industrial components, ensuring optimal performance and extended equipment life.
Whether you are in search of reliable components for high-stress, corrosive, or abrasive applications, C95400 aluminum bronze offers a solution that combines strength, corrosion resistance, and wear resistance, ensuring your equipment operates at its best. Our commitment to quality and precision makes us your ideal partner for all your C95400 aluminum bronze needs, providing you with products that are synonymous with excellence and reliability.
Aluminum Bronze Bushing: Made of CuAl10Fe5Ni5 material, this bushing is a casting bronze bearing with low-maintenance requirements.
Features:
- High load capacity
- Excellent wear and abrasion resistance
- Moderate corrosion resistance
- Compatible with hardened mating materials
- Particularly suitable for toggle mechanism bushings in injection molding machines
Possible Applications: The aluminum bronze bushing is commonly used in various industries, including:
- Continuous casting rolling machines
- Mining machinery
- Shipping machinery
- Turbines
- Injection machinery
- Automotive molds
- Other bronze alloy applications
Available Bronze Alloy
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CHARACTERISTICS: Aluminium Bronze Bushing Good performance at high temperature.CuAl10Fe5Ni5 Material Bronze alloy bearings have Extremely hard and tough material with high static and dynamic resistance, sea water, corrosion and erosion resistance.
Material And Composition Support Material: Cual10fe5ni5
| Chemical composition | ||
| % min. | % máx | |
| Al | 8,5 | 10,5 |
| Cu | 76,0 | 83,0 |
| Fe | 4,0 | 5,5 |
| Mn | 3,0 | |
| Ni | 4,0 | 6,0 |
| Bi | 0,01 | |
| Cr | 0,05 | |
| Mg | 0,05 | |
| Pb | 0,03 | |
| Si | 0,01 | |
| Sn | 0,01 | |
| Zn | 0,50 | |
Availability: Standard-Stocked Bronze Bearings, Metric Bearings And Imperial Bushings Made To Order: Standard Bushing Forms In Special Dimensions, Half-Bushings, Special Shapes Obtained By Stamping Or Deep Drawing, Customized Bushing Designs
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Graphite bearings and high-temperature bushings boost productivity with specialized grooving patterns. Made from C95400 aluminum bronze, these custom-designed bushings enhance lubrication and reduce wear in high-friction settings, optimizing machinery performance and extending equipment lifespan.
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Bronze bushings are extensively used for their excellent load-bearing capabilities and are available in both semi-finished and finished forms, offering flexibility for various manufacturing processes. Made from aluminum brass with grooves, C954 aluminum bronze is heat-treatable and suited for applications requiring greater load-bearing capacity compared to standard C93200 bronze. With its exceptional mechanical properties, C95400 aluminum bronze is perfect for high-quality finished machined parts, ensuring durability, resilience, and longevity. Its superior wear resistance makes it ideal for components exposed to friction and abrasive conditions.
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Aluminum bronze bearings are engineered for heavy-duty applications, utilizing aluminum-alloyed bronze for enhanced strength, wear, and corrosion resistance. Available in both metric and imperial sizes, they seamlessly integrate into diverse machinery. In semi-finished or finished forms, these bushings ensure smooth motion, reduce friction, and handle substantial loads, making them ideal for reliable bearing applications. Versatile and robust, aluminum bronze bearings are a preferred choice in various industries for their superior load-bearing capabilities.
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Graphite bearings and bushings differ from graphite bronze bushings, which are made from a graphite/metal alloy of molten metal, graphite, and carbon. This creates a strong, uniform, self-lubricating material ideal for numerous applications. Aluminum Bronze Bushings excel in underwater and high-temperature environments where other bearings fail and require no maintenance for long periods. While we offer many standard designs, most of our products are customized to meet specific needs. Contact us via email or our inquiry form to learn more about our solutions.
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Contact us today to design a solution tailored for you. C95400 Aluminum Bronze, or CuAl10Fe3Mn2, excels in manufacturing due to its outstanding strength, corrosion resistance, and wear resistance. This makes it ideal for producing high-quality finished machined parts, custom bronze bearings, and bushings with specialized grooving patterns.
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Custom C95400 aluminum bronze sleeve bushings and parts, compliant with ASTM B505, are suitable for diverse industrial applications such as mining, heavy construction, motorsport, offshore oil and gas, marine, kilns, dryers, injection molding machines, dust collectors, louvers, and hot conveyors. This aluminum bronze material is also ideal for shipbuilding, boats, submarines, and marine transportation.
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Plug Graphite Cast Bronze Bushings can endure high temperatures. C954 Bronze with solid graphite lubricant inserts (alternative specifications available upon request). Cast Bronze Bushings for Heavy Duty Equipment. Aluminum bronze bushings are used in a wide range of construction and highway equipment. Heavy-duty bearings for applications that other bearings can’t handle! * Includes sliding material and bushing type selection guides. Ideal for shipbuilding, boats & submarines, and marine shipping & transportation.
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Any angular groove should be open only on the reservoir side if the lubricant is not introduced through the bearing length. Bronze Bushings – Lubricated Alloy Bushing, Bushing Bearing Products, Grooved Cast Bronze Bushings, Sliding Bearing Bushing.
