ZCuAl10Fe3 Bronze Bushings
ZCuAl10Fe3 Bronze Bushings
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ZCuAl10Fe3 Bronze Bushings
ZCuAl10Fe3 is a type of cast copper alloy, also known as 10-3 aluminum bronze. This material boasts high mechanical properties, excellent wear resistance, and corrosion resistance.
Chemical composition % of grade CuAl10Fe3Mn2 ( CW306G )
| Fe | Si | Mn | Ni | Al | Pb | Zn | Sn | Others | – |
| 2 – 4 | max 0.2 | 1.5 – 3.5 | max 1 | 9 – 11 | max 0.05 | max 0.5 | max 0.1 | total 0.2 | Cu – remainder |
ZCuAl10Fe3 Bronze Bushing, C95400, Find a product Search by
CDA number Applications in Hydraulic Cylinders, for ZQAL9-4 Bronze Bearing for Axial Guide Shafts
ZCuAl10Fe3 is a cast bronze alloy, also known as 10-3 aluminum bronze. This material possesses high mechanical properties, excellent wear resistance, and corrosion resistance. Due to its outstanding performance, ZCuAl10Fe3 bronze bushings are widely used in critical castings requiring high strength, wear resistance, and corrosion resistance, such as bushings, nuts, worm gears, and pipe fittings operating below 250°C.
ZCuAl10Fe3 is an aluminum bronze alloy commonly used in various applications due to its high strength, good wear resistance, and excellent corrosion resistance. To find the closest equivalent alloys in ASTM B505 and EN 1982 standards, we can refer to their general properties and chemical compositions.
For ASTM B505:
- C95400: This is the closest equivalent to ZCuAl10Fe3 in the ASTM B505 standard. It is also an aluminum bronze alloy known for similar properties such as high strength, excellent wear and corrosion resistance, and good machinability. C95400 typically contains approximately 9% aluminum, which is quite comparable to ZCuAl10Fe3.
For EN 1982:
- CC333G: This alloy is the closest equivalent to ZCuAl10Fe3 under the EN 1982 standard. CC333G is an aluminum bronze containing around 9% aluminum, along with additions of iron and other elements to enhance its mechanical properties and corrosion resistance, similar to those of ZCuAl10Fe3.
Both C95400 and CC333G are aluminum bronzes that share similar applications and are used in environments where corrosion resistance and mechanical strength are critical. These alloys are typically used in high-load applications such as bearings, gears, and components in marine environments, which align closely with the applications of ZCuAl10Fe3.
ZCuAl10Fe3 Bronze Bushings for Axial Guide Shafts and Hydraulic Cylinders
Introduction
Bronze bushings are critical components in many industrial applications due to their durability, resistance to wear, and excellent performance under high loads. Among the various bronze alloys, ZCuAl10Fe3 stands out for its unique properties, making it an ideal choice for axial guide shafts and hydraulic cylinders.
Understanding ZCuAl10Fe3 Bronze
ZCuAl10Fe3 bronze, also known as aluminum-iron bronze, is an alloy that combines the strength of iron with the corrosion resistance of aluminum. This alloy contains approximately 10% aluminum and 3% iron, which gives it superior mechanical properties compared to standard bronze materials. The inclusion of iron increases its strength and hardness, while aluminum provides excellent resistance to corrosion and wear.
Applications in Axial Guide Shafts
Axial guide shafts are essential components in many mechanical systems, providing precise guidance and support for moving parts. The use of ZCuAl10Fe3 bronze bushings in these shafts offers several advantages:
- Durability: The high strength and hardness of ZCuAl10Fe3 bronze ensure that the bushings can withstand significant loads and stresses, recognized to longer service life.
- Low Friction: This alloy exhibits low friction characteristics, reducing wear on both the bushing and the shaft, and ensuring smooth and efficient operation.
- Corrosion Resistance: In environments where exposure to moisture, chemicals, or other corrosive elements is a concern, ZCuAl10Fe3 bronze provides superior resistance, maintaining performance and reducing maintenance needs.
Applications in Hydraulic Cylinders
Hydraulic cylinders are widely used in various industrial and mobile applications, relying on precise and reliable components to operate efficiently. ZCuAl10Fe3 bronze bearings are an excellent choice for these systems for several reasons:
- High Load Capacity: The alloy’s high strength allows it to handle the significant pressures and forces within hydraulic systems without deformation or failure.
- Wear Resistance: The wear-resistant properties of ZCuAl10Fe3 bronze minimize the degradation of the bearing surface, ensuring consistent performance and reducing downtime for maintenance.
- Self-Lubricating Properties: This alloy has good self-lubricating capabilities, which is particularly beneficial in hydraulic applications where continuous lubrication may not be feasible.
Conclusion
ZCuAl10Fe3 bronze bushings offer a combination of strength, durability, and corrosion resistance that makes them ideal for use in axial guide shafts and hydraulic cylinders. Their ability to withstand high loads, resist wear, and operate smoothly in harsh environments ensures that they can meet the demanding requirements of these critical applications. By choosing ZCuAl10Fe3 bronze bushings, industries can enhance the reliability and longevity of their machinery, recognized to improved performance and reduced maintenance costs.
ZCuAl10Fe3 bronze bushings Chemical Composition
Chemical Composition The main chemical components of ZCuAl10Fe3 include copper (Cu) as the base metal, with aluminum (Al) enhancing the alloy’s strength and hardness, and iron (Fe) improving wear and corrosion resistance. Additional elements such as manganese (Mn), zinc (Zn), nickel (Ni), and lead (Pb) further enhance the alloy’s performance.
Mechanical Properties ZCuAl10Fe3 bronze bushings exhibit high tensile strength and yield strength, along with good elongation. Specific mechanical properties include:
- Tensile strength (σb): ≥490 MPa
- Yield strength (σ(Rp0.2)): ≥180 MPa
- Elongation (δ5): ≥13%
- Hardness (HBW): ≥100 (sand casting), ≥110 (centrifugal/continuous casting)
Applications Due to its high strength, wear resistance, and corrosion resistance, ZCuAl10Fe3 bronze bushings are extensively used in various industrial areas. They are commonly used in the manufacture of bearings, gears, slide plates, valve bodies, and other wear-resistant parts, as well as materials for electrical and thermal conduction in high-temperature and humid environments.
Machinability The ZCuAl10Fe3 alloy has excellent casting and machining capabilities, allowing it to be shaped through various processes such as casting, forging, and extrusion. It also exhibits good performance in cutting and welding.
Selection Considerations When selecting ZCuAl10Fe3 bronze bushings, it is important to consider specific application conditions, such as load, temperature, operational speed, fitting precision, and the material characteristics of the wear parts, as well as cost-effectiveness, material availability, and ease of processing. Additionally, the quality of the c bronze bushings is essential to ensure performance meets requirements, so attention should be paid to the supplier’s qualifications and quality control processes during procurement.
In conclusion, ZCuAl10Fe3 bronze bushings are a high-performance material suitable for a variety of industrial applications, capable of providing reliable performance and longevity under harsh working conditions.
Understanding ZCuAl10Fe3 Bronze Bushings: A Comprehensive Guide
When it comes to industrial applications, the choice of materials is crucial for ensuring efficiency, durability, and performance. Among the various materials available, ZCuAl10Fe3 bronze stands out, particularly for its use in large-size bushings. This blog post will delve into the specifics of ZCuAl10Fe3 bronze bushings, including their dimensions, properties, and applications.
What is ZCuAl10Fe3 Bronze?
ZCuAl10Fe3 bronze, also known as aluminum-iron bronze, is a high-strength alloy that contains approximately 10% aluminum and 3% iron. This composition gives the bronze excellent mechanical properties, including high strength, wear resistance, and corrosion resistance. These characteristics make ZCuAl10Fe3 bronze an ideal choice for heavy-duty applications where reliability is paramount.
Dimensions of ZCuAl10Fe3 Bronze Bushings
When discussing bronze bushings, the primary dimensions to consider are the inner diameter (ID), outer diameter (OD), and length. These dimensions vary based on the specific requirements of the application. Here’s a closer look at each:
- Inner Diameter (ID): This is the internal width of the bushing, which accommodates the shaft. Ensuring the correct ID is crucial for the smooth operation of the shaft within the bushing.
- Outer Diameter (OD): The external width of the bushing, which fits into the housing. The OD must be precisely matched to the housing to prevent any movement or misalignment during operation.
- Length: This is the total length of the bushing. The length affects the bushing’s load-bearing capacity and its ability to distribute stress evenly.
For large-size ZCuAl10Fe3 bronze bushings, these dimensions can vary significantly depending on the industrial needs. For example, a typical large bushing might have an ID ranging from 100 mm to 500 mm, an OD ranging from 150 mm to 600 mm, and a length that can extend up to 1,000 mm or more.
Flange Bronze Bushings
In addition to cylindrical bushings, ZCuAl10Fe3 bronze is also used to manufacture flange bushings. These bushings have a flange at one end, which helps to position the bushing within its housing and provides additional support to handle axial loads. Flange bronze bushings are commonly used in applications where axial alignment is critical.
The dimensions of flange bronze bushings include the ID, OD, flange diameter, and length. The flange diameter is typically larger than the OD, providing a surface that can bear axial loads and prevent the bushing from moving out of position.
Applications of ZCuAl10Fe3 Bronze Bushings
ZCuAl10Fe3 bronze bushings are widely used in various heavy-duty applications due to their superior properties. Some common uses include:
- Marine Engineering: The corrosion resistance of ZCuAl10Fe3 bronze makes it ideal for use in marine environments, such as in ship propellers, valves, and pumps.
- Industrial Machinery: These bushings are used in heavy machinery where high load-bearing capacity and wear resistance are required, such as in construction equipment, mining machinery, and metal processing machinery.
Advantages of ZCuAl10Fe3 Bronze Bushings
- High Strength: The aluminum and iron content in the bronze provide exceptional strength, making these bushings suitable for high-load applications.
- Wear Resistance: ZCuAl10Fe3 bronze has excellent wear resistance, which extends the lifespan of the bushing and reduces maintenance costs.
- Corrosion Resistance: This bronze alloy performs well in corrosive environments, making it ideal for marine and industrial applications.
- Versatility: Available in various dimensions and types, including cylindrical and flange bushings, ZCuAl10Fe3 bronze can be tailored to specific application needs.
Conclusion
ZCuAl10Fe3 bronze bushings are a reliable and durable choice for a wide range of industrial applications. Their high strength, wear resistance, and corrosion resistance make them an excellent option for heavy-duty environments. Whether you need large-size cylindrical bushings or flange bushings, understanding the specific requirements of your application will help you choose the right dimensions and type of ZCuAl10Fe3 bronze bushing to ensure optimal performance and longevity.
For more information on ZCuAl10Fe3 bronze bushings or to discuss your specific needs, feel free to contact our team of experts. We’re here to help you find the perfect solution for your industrial challenges.
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