Exploring Wrapped Flanged Bushings FB092: Dimensions and Applications

When it comes to ensuring efficient machine operation, the importance of bushings cannot be overstated. These seemingly small components are integral to reducing friction between moving parts and enhancing the performance and longevity of various machines and equipment. Among the variety of bushings available on the market, wrapped flanged bushings have gained prominence, especially the FB092 series.

Bronze flanged bushings with lubrication holes are highly suitable for use in track frames for drill rigs due to their specific properties and advantages. for example the dimensions you specified (240 ID x 245 OD x 90 Width with a 275mm flange)!

Properties and Advantages

Material Composition

Bronze Alloy: Typically made from tin bronze (CuSn8), these bushings are known for their excellent wear resistance, durability, and anti-corrosion properties.

Lubrication Holes: The presence of lubrication holes in these bushings serves as reservoirs for lubricants, allowing for extended maintenance intervals and reducing the need for frequent lubrication.

Self-Lubricating Properties

Self-Lubricating: Some bronze bushings are inherently self-lubricating, which is particularly beneficial in harsh environments such as those found in drilling operations. This reduces the need for constant maintenance and ensures smooth operation under high loads and impacts.

High Load Capacity

Load-Bearing: Bronze Flanged Bushing, Bronze bushings can handle high pressures and heavy loads, making them ideal for the demanding conditions of drill rigs. This ensures reliable performance and longevity of the equipment!

Durability and Corrosion Resistance

Durability: These bushings are highly durable and resistant to wear and shock loads, which is crucial for the continuous and rigorous use in drilling operations.

Corrosion Resistance: The anti-corrosion properties of bronze make these bushings suitable for use in environments exposed to water, gas, and oil, typical in drilling applications.

Applications in Drill Rigs

Track Frames

Fitted to Track Frames: In drill rigs, bronze flanged bushings are fitted to track frames to ensure smooth movement and reduce friction between moving parts. The lubrication holes help maintain optimal performance by ensuring consistent lubrication.

Other High-Load Applications

Rotary Tables and Drawworks: Besides track frames, these bushings are also used in rotary tables and drawworks of drilling rigs, where they handle high-load and high-impact conditions.

Maintenance and Efficiency

Extended Maintenance Intervals: The lubrication holes in the bushings store larger amounts of lubricant, which extends the intervals between maintenance checks and reduces downtime.

Operational Efficiency: By reducing friction and wear, these bushings enhance the overall efficiency and lifespan of the drilling equipment.

Bronze flanged bushings with lubrication holes are an excellent choice for track frames in drill rigs due to their self-lubricating properties, high load capacity, durability, and corrosion resistance. These features ensure reliable performance, reduced maintenance needs, and extended equipment lifespan in the demanding conditions of drilling operations.

Flanged bushes with oil grooves or grease pockets

Flanged bushes with oil grooves or grease pockets are commonly used in various mechanical applications to provide lubrication to rotating or sliding components. The flange serves as a stopper to prevent the bushing from moving axially. The addition of oil grooves or grease pockets enhances lubrication efficiency by retaining and distributing lubricant more effectively within the bearing interface.

Oil grooves are typically machined or formed into the surface of the bushing, creating channels for the lubricant to flow through. These grooves help to distribute oil evenly across the bearing surface, reducing friction and wear.

Grease pockets, on the other hand, are small reservoirs or indentations in the bushing material designed to hold grease. When the bearing is in operation, the grease is slowly released from these pockets, providing a continuous supply of lubricant to the contact surfaces.

Both oil grooves and grease pockets are essential features in bushings used in applications where frequent lubrication or extended maintenance intervals are desired. They contribute to smoother operation, reduced friction, and extended service life of the machinery or equipment in which they are installed.

Understanding Wrapped Flanged Bushings FB092

The FB092 series of wrapped flanged bushings is manufactured using high-grade bronze, making them durable and capable of withstanding heavy loads and shocks. Their design features a thin wall, which is drawn from a precise strip of bronze and then wrapped and flanged. This creates a robust bushing that maintains its structural integrity under challenging conditions.

The interior surface of these bushings is typically adorned with diamond-shaped or circular oil pockets. These pockets serve as reservoirs for lubricants, ensuring a self-lubricating operation that enhances performance and reduces maintenance requirements.

FB092 Flanged Bushing Dimensions

The dimensions of the FB092 wrapped flanged bushings vary depending on the specific requirements of the application. However, the general structure includes a cylindrical body with an outward flange at one end.

Here is a general chart that represents the typical dimensions of an FB092 bushing:

1. Inside Diameter (d): Ranging from 10mm to 200mm
2. Outside Diameter (D): Ranging from 12mm to 210mm
3. Length (L): Ranging from 10mm to 100mm
4. Flange Diameter (Df): Ranging from 18mm to 220mm
5. Flange Thickness (Lf): Ranging from 1.5mm to 2.5mm

(Note: The actual sizes may vary depending on the specific model of the FB092 bushing and the particular needs of the application.)

Applications of FB092 Flanged Bushings

Thanks to their robust and efficient design, FB092 bushings are suitable for a wide array of applications, including but not limited to:

• Automotive manufacturing: These bushings are used in various parts of vehicles, including suspension systems, transmissions, and engines.
• Industrial machinery: They are utilized in heavy-duty machinery for agriculture, construction, and other industrial applications.
• Home appliances: These bushings also find their use in many household appliances due to their durability and self-lubricating properties.

In conclusion, the FB092 series of wrapped flanged bushings offers a robust and reliable solution for numerous applications. The flange design adds an extra level of support, making them a perfect choice for high load-carrying tasks. Remember to consider your specific application requirements when selecting the size of your FB092 flanged bushings.