Solid Lubricated Thrust Washer

Solid Lubricated Thrust Washer

Say goodbye to the hassle of frequent lubrication maintenance. Our self-lubricating technology ensures smooth operation and reduces wear and tear, extending the lifespan of your equipment. Experience uninterrupted productivity and cost savings as you bid farewell to the need for messy lubricants and time-consuming upkeep.

Solid Lubricated Thrust Washer

Oil-free Thrust Washer, Solid Lubricated Thrust Washer

Thrust washers equipped with solid lubricants play a crucial role in a multitude of industrial settings, presenting numerous benefits over traditionally lubricated components. The incorporation of solid lubricant within the bronze matrix ensures consistent lubrication, obviating the need for additional lubrication and thereby lowering maintenance expenses. These washers are characterized by their low friction coefficient, which guarantees durable and efficient operation, even when subjected to high loads. Furthermore, they possess superior emergency operating capabilities, enabling them to maintain functionality in the event of unexpected breakdowns, thus facilitating uninterrupted and smooth operations. The solid lubricant within these bearings is a carefully crafted blend of graphite, polytetrafluoroethylene (PTFE), molybdenum disulfide, and other materials known for their resistance to wear. This makes them highly sought after across various sectors, such as automotive, industrial machinery, and small electronic appliances. The surfaces of these thrust washers are meticulously engineered with a unique solid lubricant formula, arranged at precise angles and densities through precision machining. They find applications in continuous casting machinery, mining equipment, maritime vessels, and gas turbines, among others. Copper base Mosaic solid lubrication thrust bearing washers Material: CuZn25Al5, also with different alloys available upon request

– Cast bronze bearing washer, bronze thrust washer, bronze washer, graphite lubricant bronze bearing
– Solid bronze washer with graphite points, solid bronze spring washer cast, bronze washer with graphite lubricant

Maintenance-free Solid lubricated Thrust Washer, Die Slide Thrust Washer, Solid Lubricated Thrust Washer

Solid Lubricated Oil-Free Thrust Washer By Bronzelube.Com, An Oil-Free Washer Made Of Copper Alloy, Designed With Cost In Mind.

Oilless Solid Lubricant Thrust Washers, Self-lubricating Thrust Washer

Metric Solid lubricated Thrust Washer Part number:

Solid lubricated Thrust Washers have been developed for high load, low-speed applications and are made of rotational cast high-strength bronze using a specially formed graphite plug as a lubricant.

Our range of JTW Solid lubricated Thrust Washers is available in metric and imperial sizes. Our in-house machining service can produce non-standard sizes to suit specific customer requirements.

Thrust bearings for sale, Self-Lubricating Thrust Washers, Brass, Metric – Bronze Solid Lubricated Thrust Washer

Material: CuZn25Al6Mn4 Bronze with solid graphite lubricant inserts
(alternative specifications are available on request)

It appears you are looking for information about various types of crusher parts, specifically self-lubricating bronze bearings, plugged graphite bronze bearings, eccentric bushings, shaft bushings, socket liners, piston wearing plates, and thrust washers. Here is an overview of these components:

  1. Self-lubricating bronze bearings: These are bearings made from a bronze alloy that includes a self-lubricating feature. They are designed to reduce friction and wear in various applications, including crusher machinery. The self-lubricating feature helps to minimize the need for external lubrication, making them an ideal choice for low-maintenance and high-performance applications.
  2. Plugged graphite bronze bearings: These bearings are made from a bronze alloy with embedded graphite plugs. The graphite provides a continuous source of lubrication, reducing friction and wear. Like self-lubricating bronze bearings, they are ideal for low-maintenance and high-performance applications.
  3. Eccentric bushings: These are cylindrical components that are used to support and guide the movement of the main shaft in crushers. They are typically made from durable materials like bronze and are designed to withstand the high loads and stresses encountered in crushing operations.
  4. Shaft bushings: These bushings are cylindrical components that provide support and guidance for rotating shafts in crusher machinery. They are typically made of durable materials like bronze or steel to withstand the high loads and stresses encountered in crushing operations.
  5. Socket liners: Socket liners are wear-resistant components used to protect the main frame of a crusher from wear and abrasion. They are typically made from materials like manganese steel or bronze and can be replaced as needed to maintain optimal performance.
  6. Piston wearing plates: These plates are components designed to protect the piston and cylinder walls in the hydraulic systems of crusher machinery. They are typically made from wear-resistant materials, such as hardened steel, and can be replaced as needed to maintain optimal performance.
  7. Thrust washers: These are flat, washer-like components made from wear-resistant materials like bronze or steel. They are used in various locations within crusher machinery to provide a smooth, low-friction bearing surface and prevent wear between moving parts.

These components play essential roles in the function and maintenance of crusher machinery, ensuring efficient and reliable operation. By using high-quality materials and proper maintenance procedures, the lifespan of these parts can be maximized, recognized to reduced downtime and overall cost savings.

Solid Lubricated Thrust Washer Size

Matching Bearings
Material Part Number Inner Diameter Outer Diameter Thickness Material
Solid lubricated Thrust Washer JTW- 10 10.2 30 3 Brass + Graphite
Solid lubricated Thrust Washer JTW- 12 12.2 40 3 Brass + Graphite
Solid lubricated Thrust Washer JTW- 13 13.2 40 3 Brass + Graphite
Solid lubricated Thrust Washer JTW- 14 14.2 40 3 Brass + Graphite
Solid lubricated Thrust Washer JTW- 15 15.2 50 3 Brass + Graphite
Solid lubricated Thrust Washer JTW- 16 16.2 50 3 Brass + Graphite
Solid lubricated Thrust Washer JTW- 18 18.2 50 3 Brass + Graphite
Solid lubricated Thrust Washer JTW- 20 20.2 50 5 Brass + Graphite
Solid lubricated Thrust Washer JTW- 25 25.2 55 5 Brass + Graphite
Solid lubricated Thrust Washer JTW- 30 30.2 60 5 Brass + Graphite
Solid lubricated Thrust Washer JTW- 35 35.2 70 5 Brass + Graphite
Solid lubricated Thrust Washer JTW- 40 40.2 80 7 Brass + Graphite
Solid lubricated Thrust Washer JTW- 45 45.3 90 7 Brass + Graphite
Solid lubricated Thrust Washer JTW- 50 50.3 100 8 Brass + Graphite
Solid lubricated Thrust Washer JTW- 55 55.3 110 8 Brass + Graphite
Solid lubricated Thrust Washer JTW- 60 60.3 120 8 Brass + Graphite
Solid lubricated Thrust Washer JTW- 65 65.3 125 8 Brass + Graphite
Solid lubricated Thrust Washer JTW- 70 70.3 130 10 Brass + Graphite
Solid lubricated Thrust Washer JTW- 75 75.3 130 10 Brass + Graphite
Solid lubricated Thrust Washer JTW- 80 80.3 150 10 Brass + Graphite
Solid lubricated Thrust Washer JTW- 90 90.5 170 10 Brass + Graphite
Solid lubricated Thrust Washer JTW- 100 100.5 190 10 Brass + Graphite
Solid lubricated Thrust Washer JTW- 120 120.5 200 10 Brass + Graphite

Features Self Lubricating Thrust Washer Lubricant

Solid Lubricant
Lubricant Features Typical application
SL1 Graphite+add Excellent resistance against chemical attacks and low friction.Temp limit 400 ℃ Suite for general machines and under an atmosphere
SL4 PTFE+Additives Lowest in friction and the good of water lubrication, Temp. limit 300℃ The ship, hydraulic turbine, gas turbine, etc

 

Caution

1. Where possible, try to use standard design;
2. Please note that the surface of any foreign body assembly;
3. Sliding surface after use, because the solid lubricant film formation results in a surface with black or gray-black phenomenon, please do not scrub, as usual;
4. Before assembly, if the lubricating oil is applied to the wear parts, can shorten the running-in period, in favor of mechanical operation, operation;
5. The assembly should be slowly pushed forbidden beat, so as not to damage bearings and cause deformation;
6. Design should be used in different parts of the appropriate material, in order to improve the mechanical properties, extending bearing life;
7. In the high load, the reciprocating motion, it is recommended to use screws;
8. In freshwater, seawater, and at sea, the shaft, or recommend the use of stainless steel, chrome plated.

Self-Lubricating Thrust Washers & Graphite Bearings Advantage

1. The design is flexible, simple, and convenient, and has a wide range of use; Thrust washers
The fuel supply system is a heavy-duty, time-consuming, and labor-intensive device in mechanical design. There is no need to consider the use of solid self-lubricating bearings when designing fuel, which saves fuel device equipment and can be applied to various special occasions. The solid self-lubricating bearings are designed in a variety of shapes to meet the needs of various special occasions. The use of solid self-lubricating bearings can significantly reduce the cost of mechanical maintenance and fuel.
2. No oil can be used;
Since the coefficient of linear expansion is greater than that of the solid lubricant of the metal matrix when the solid self-lubricating bearing starts to run, the piece will be transferred to the mill members to realize self-lubrication, so it is difficult to use solid self-lubricating bearings in oil and can not be oil or fat. Locally, even in the case of low speed and high load, it can also play a good lubrication effect.
3. Low cost of use;
With the traditional mechanical design, the fuel gauge should be checked at all times during refueling and maintenance within a certain operating time. The installation of the oil is smooth. Regular refueling will cause pollution to the surrounding environment and increase maintenance costs. After lubrication, not only can the environment be cleaned, but also the use cost of the lubricant can be greatly reduced.
4. Under high load and low-speed conditions, it can exert superior performance;
The solid self-lubricating bearing uses centrifugal casting high-strength brass alloy as a matrix, which plays a role in the load. The special formula of graphite with good self-lubricating performance is used as a lubricant, playing a role in self-lubricating, which combines their respective advantages, Even under high load and low-speed conditions, it can exert superior performance.
5. Reciprocating motion, rocking motion, and frequent start-stop film formation difficulties, exert excellent wear resistance;
The principle of the self-lubricating bearing arrangement of solid lubricants is to ensure that all parts of the grinding member have the role of lubricant during the operation. Therefore, the arranged lubricant must be arranged based on the direction of movement of the grinding to determine the location of the lubricant.
6. Excellent chemical resistance and corrosion resistance;
The solid self-lubricating bearing lubricant is specially formulated from graphite, polytetrafluoroethylene, molybdenum disulfide, and other wear-resistant materials. It has a stable molecular structure. The metal matrix can have different chemical resistance and corrosion resistance according to the metal selected. Therefore, solid self-lubricating bearings have excellent chemical resistance and corrosion resistance.
7. The product is more competitive in cost performance, compared with similar products, it has a long service life, less maintenance, a long replacement cycle, and good performance.

Contact Us

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Thrust Washer Description

Size
Customized brass graphite washer
Material
Brass / Bronze(CuZn25Al5Mn4Fe3)
Color
Brass color
Size
Metric Size
Max line speed V
Dry Lubrication 0.3m/s,Oil Lubrication1.0m/s
PV value limit
Dry Lubrication 1.65N/mm²· m/s,Oil Lubrication 3.25N/mm²· m/s
Friction coef u
Dry Lubrication 0.12~0.16, Oil Lubrication 0.03~0.08
Max Working temperature
-40~200℃
Mating Axis
Hardness >220 HB, Roughness Ra=0.4~1.25
Thermal conductivity
38-55W/(m·k)

Oilless washer size

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