Guide Bushing For Injectors
Guide Bushing For Injectors
Say goodbye to the hassle of frequent lubrication maintenance. Our self-lubricating technology ensures smooth operation and reduces wear and tear, extending the lifespan of your equipment. Experience uninterrupted productivity and cost savings as you bid farewell to the need for messy lubricants and time-consuming upkeep.
Manufacturing on Demand, alternative solutions
Guide Bushing For Injectors
Guide bushings for injectors, especially high-strength brass guide bushings, are available in standard dimensions with embedded solid lubricant, offering self-lubricating properties. These bushings are typically made of solid brass with embedded solid lubricant, providing high load capacity and low friction. They come in various standard inch and metric sizes to suit different application requirements. The embedded solid lubricant eliminates the need for external lubrication and maintenance, making them suitable for injector applications where frequent lubrication may not be feasible.
Shop a large range of Standard dimensions guide bushing with embedded solid lubricant at bronzelube.com. Support all your High-strength brass bearings for For high load and low speed … with excellent quality, to win customers of all ages.
Guide Bushing for Injectors: Ensuring Precision and Durability
Precision Guide Bushings with Solid Lubricant for Efficiency and Durability
Material: Bronze with solid lubricant, oilless lubricating Note: Bushes can be used with radial or axial motion
Upgrade Your Machinery with our Guide Bushings, Bronze with Solid Lubricant
Are you tired of dealing with the hassle and expense of constantly lubricating your guide bushings? Upgrade to our guide bushings, bronze with solid lubricant and experience the difference for yourself.
Our guide bushings are designed to provide continuous, reliable lubrication without the need for messy and time-consuming liquid lubricants. The solid lubricant is embedded within the bronze material, ensuring that your guide bushings operate smoothly and efficiently for extended periods of time. This reduces the need for frequent maintenance and prolongs the life of your machinery.
Our guide bushings, bronze with solid lubricant offer superior wear resistance properties, making them ideal for use in heavy-duty applications where high temperatures and loads are common. They are custom-engineered to provide the best solution for your specific needs, ensuring that you get the most efficient and effective performance for your machinery.
With easy installation and minimal maintenance, our guide bushings, bronze with solid lubricant are the perfect solution for businesses looking to improve their efficiency and save money in the long term. Upgrading your guide bushings to our oilless lubricating bronze with solid lubricant bushings will not only reduce your maintenance costs but also improve the reliability and performance of your machinery.
Don’t let messy liquid lubricants slow down your production process. Upgrade to our guide bushings, bronze with solid lubricant today and experience the difference for yourself. Contact us now to learn more about our product and how it can benefit your business. Invest in the future of your machinery and watch your business grow and thrive.
The guide bushing, a critical component in the plastic injection molding industry, plays an essential role in ensuring the precise and smooth operation of injection molding machines. In this article, we will explore the importance, types, materials, and selection criteria of guide bushings for injectors.
Importance of Guide Bushings
Guide bushings are essential for maintaining the alignment of the injector’s moving parts, including the ejector assembly and the core pin. The bushing helps to minimize friction, resist wear, and ensure smooth movement during the injection molding process. This precision is crucial for maintaining product quality, extending machine life, and improving overall production efficiency.
Types of Guide Bushings
There are several types of guide bushings available for injectors, depending on the requirements of the specific application. Some common types include:
- Solid bronze bushings: These bushings are made of solid bronze and provide excellent wear resistance, making them suitable for high-load applications.
- Oilless or self-lubricating bushings: These bushings are made from materials like graphite or PTFE that reduce friction and eliminate the need for additional lubrication. They are ideal for applications where regular maintenance is difficult or not possible.
- Composite bushings: Made from a combination of materials, such as metal and plastic, these bushings offer excellent wear resistance and self-lubricating properties.
Materials Used in Guide Bushings
The materials used in guide bushings have a significant impact on their performance and durability. Some common materials include:
- Bronze: Bronze bushings offer excellent wear resistance and can handle high loads. They are often used in applications requiring high strength and durability.
- Steel: Steel bushings provide a high level of strength and rigidity, making them suitable for high-stress applications.
- Graphite: Graphite bushings are self-lubricating and offer low friction, making them ideal for applications where lubrication is difficult or impossible.
- PTFE: PTFE bushings provide excellent chemical resistance and low friction, making them suitable for use in harsh environments and high-speed applications.
Selection Criteria for Guide Bushings
When selecting guide bushings for injectors, it is crucial to consider the following factors:
- Load capacity: Choose a bushing that can handle the required load without excessive wear or deformation.
- Operating speed: Select a bushing with a low friction coefficient for high-speed applications.
- Temperature resistance: Consider the operating temperature range and choose a bushing material that can withstand the expected temperature fluctuations.
- Chemical resistance: Ensure the bushing material is resistant to any chemicals present in the injection molding environment.
- Maintenance requirements: If regular lubrication is not possible, choose a self-lubricating bushing to reduce maintenance needs.
Conclusion
Guide bushings are essential components of injectors used in the plastic injection molding process. By maintaining proper alignment and reducing friction, they ensure smooth operation, enhance product quality, and extend the life of the injection molding machines. Choosing the right guide bushing for your application is critical to achieving optimal performance and durability. Consider factors such as load capacity, operating speed, temperature resistance, chemical resistance, and maintenance requirements when selecting a guide bushing for your injector.
Guide Bushing For Injectors– Standard dimensions, CuZn25Al6Mn4 Bronze with solid graphite lubricant inserts, Shop For Graphite Impregnated Guide Bushings For Injectors At Bronzelube.Com, Supply High-Strength Brass Bearings To Your Specifications.
(alternative specifications are available on request)
High tensile brass based / solid lubricant embedded bushing bearings, guide bushing – injectors and their accessories!
Guide bushes are an essential component of many industrial and mechanical applications. They play a crucial role in providing support and guidance to moving parts and help reduce friction and wear. One popular type of guide bush is made from bronze with solid lubricant, which has proven to be an effective solution for many industries.
Bronze with solid lubricant guide bushes are known for their excellent mechanical and physical properties. They have high resistance to wear, corrosion, and high-temperature environments. They are also self-lubricating, which eliminates the need for additional lubrication and reduces maintenance costs.
The solid lubricant in bronze guide bushes consists of graphite or molybdenum disulfide, which is uniformly dispersed throughout the bronze material. As the guide bush moves, the solid lubricant particles are released and form a thin film between the bush and the mating surface. This reduces friction and wear, which ultimately leads to longer service life and improved performance.
Bronze with solid lubricant guide bushes are widely used in various industries, including automotive, aerospace, marine, and general machinery. They are sold throughout the world, including the US, Europe, South America, the Middle East, Asia, and Australia. Their popularity is due to their versatility, reliability, and cost-effectiveness.
In addition to bronze with solid lubricant guide bushes, there are also oilless lubricating bearings available in the market. These bearings are made from special materials that do not require any external lubrication. They are commonly used in applications where contamination from lubricants is a concern, such as in the food and medical industries.
Bronze with solid lubricant guide bushes and oilless lubricating bearings are popular choices for many industries. They offer excellent mechanical properties, self-lubrication, and are cost-effective solutions that improve performance and service life. With their widespread availability throughout the world, they continue to be a preferred choice for many engineers and manufacturers.
Guide Bush Mould Plugged Graphite Bronze Bushing, injector Guide Bushing
Buy C86300 Graphite Plugged Bronze Guide Bushing, Cooper injector Guide Bushing
Base material properties
1. Can be used for a long time without maintenance;
2. Designed for high static and dynamic load;
3. It has very low and smooth friction factors, and no “sticking” phenomenon;
4. Dust resistance, corrosion resistance, impact resistance, and edge load resistance;
5. Metal base material has good shock absorption capacity;
6. Can be used in a wide temperature range;
7. Suitable for reciprocating, rotating and swinging, and other frequent start-up and difficult to form oil film occasions.
Material organization
JFB650 is based on high-strength copper alloys, which provide a high load-carrying capacity while solid lubricants form a low friction pair, with holes in the working face in proportion to service conditions. Under the condition of dry friction, we design a layer of pre-lubrication film on the guide bushing bearing surface to ensure that the solid lubricant can be transferred to the dual parts in the shortest time and form an effective solid lubrication film
Metric Graphite Plugged Guide Bushing Typical applications
Metal self-lubricating guide bush bearings can be used in dry friction, high temperature, high pressure, corrosive environment, humidity, and occasions affected by chemicals, and are widely used in automobile production lines, water conservancy projects, reservoir gates, injection molding machines, continuous casting machines, metallurgical machinery, mining machinery, turbine generators, hydraulic generators, and other fields.
High-Quality Sliding Bearing Guide Bush Mould Plugged Graphite Bronze Bushing Technology & lubricating Guide Bushing For Injectors!
Safe Guide Bushing For Injectors supplier Graphite plugged bronze bearings– Standard dimension on bronzelube.com.
High-strength brass guide bushing bearings with embedded solid lubricant The Graphite plugged bronze bearings series are self-lubricating bushing bearings composed of high-strength brass alloy bases made with advanced casting technology and embedded solid lubricants, graphite + additives with lubrication oil.
Sourcing Copper Guide Bushing For Injectors from China Now. Self-lubricating bearing is used where the demand for maintenance-free operation, high load, or high temperature makes it impossible to use conventional bearings. Manufactured and sell the bearing from China. Function oil-free bronze self-lubricating bearings use high-grade bronze alloys as their base material and have a finely finished surface with pockets in which a specially formulated solid lubricant is embedded. The pattern of the lubricating material is arranged geometrically, so that the entire bearing surface is lubricated permanently, in the direction of motion. During operation, a very thin, but nevertheless extremely strong, lubricating film is deposited automatically over the complete moving surface. This film remains intact at all times, even at standstill. The solid lubricant covers 25–30% of the sliding surface. Oil-free Guide Bushing For Injectors are primarily intended for intermittent duty.
Copper self-lubricating Guide Bushing For Injectors Standard dimensions
Guide Bush Mould Plugged Graphite Bronze Bushing, Graphite Plugged bronze guide bushing Cooper alloy SO #50 SP2 oilless bushing SAEB430 bronze graphite bushing supplier, Self-lubricating Guide Bushing For Injectors material!
For high load and low-speed graphite plugged bronze bearings are self-lubricated bearing using high-grade copper alloys as their base material, with embedded solid lubricant plugs, graphite, or PTFE. During operation, a very thin, but nevertheless extremely strong, lubrication film is deposited automatically over the complete moving surfaces. Graphite plugged bronze bearings are used where the demand for maintenance-free operation, high load, high temperature, chemicals, or corrosion make it impossible to use conventional bearings. Find graphite plugged bronze bearings size online. Production and sales network for graphite plugged bronze bearings. Graphite plugged bronze bearings products standard dimensions on the market that you find in this brochure, If you do not find any standard dimensions that fit, no problem we can produce graphite plugged bronze bearings Special custom made, dimensions, shape, base material, type of lubricant plugs, all can be changed, so it matches your application and conditions. For this custom-made graphite plugged bronze bearings Special, we have a separate brochure. If you still have problems or questions regarding material choices, do not hesitate to contact us. We will be pleased to help and guide you.
Solid Bronze Guide Bushing For Injectors Self-Lubricating Guide Bearings
Key Characteristics:
1. May work without any oil for a long period.
2. Extremely high load capacity, good anti-wear, and low friction.
3. Particularly appropriate for low speed and high load.
4. Suitable single-direction axial loads
5. Free design is possible on the shape and size
6. Can be used in a wide range of temperatures, from － 40℃＋ 300℃
Guide Bushing For Injectors & Bronze Bearing Design
The geometry, as well as the choice of material, is based on the specific application of the bearing. This means that each bearing is specially made to meet all load, environmental, and temperature requirements where it is to be used.
Base material produces a wide range of copper-based alloys, which are used as base material on Guide Bushing For Injectors. Data relating to four of those alloys are given in the table below. The capacity or carrying load is very much dependent on the choice of alloy, The selection of the base material will thus be based on the requirement of load-carrying capacity. Note that the temperature has an influence on the allowable load values and also the choice of lubricant.
- CuSn5Pb5Zn5 Gun Metal oil-free bronze Guide Bushing For Injectors
- CuSn12 Tin Bronze oil-free bronze Guide Bushing For Injectors
- CuSn10Pb10 Lead-Tin Bronze Guide Bushing For Injectors
Guide Bushing For Injectors Alloy materials CuZn25Al6Mn4 Bronze with solid graphite lubricant inserts
(alternative specifications are available on request)
| Model | JDB-1 | JDB-2 | JDB-3 | JDB-4 | JDB-5 | ||
|---|---|---|---|---|---|---|---|
| Grade China Brands GB1776-87 |
ZCuZn25 AI6Fe3Mn3 |
ZCuSn6Zn6Pb3 | ZCuAI10Fe3 | ZCuSu10P1 | Steel+ZCuSn6Zn6Pb3 | HT250 | GCr15 |
| International ISO1338 |
GCuZn25 AI6Fe3Mn3 |
GCuSn6Zn6Pb3 | GCuAI10Fe3 | CuSn12 | Steel+CuSn6Zn6Pb3Fe3Ni5 | – | B1 |
| Germany DIN |
G-CuZn25 AI5 |
GB-CuSn5Zn5Pb5 | GB-CuAI10Ni | GB-CuSn10 | Steel+CuSn6Zn6Pb3Ni | – | 100Cr6 |
| Japanese JIS |
HBsC4 | BC6 | AIBC3 | BC3 | BC6 | FC250 | SUJ2 |
| United States ASTM/UNS |
C86300 | C83600 | C95500 | C90800 | C83600 | Class40 | 52100 |
| British Standard | HTB2 | LG2 | AB1 | PB4 | LG2 | – | – |
Cost-Effective Guide Bushings for Industrial Use
Material alloy chemical composition
| Chemical Elements | JDB-1 | JDB-2 | JDB-3 | JDB-4 | JDB-5 | ||
|---|---|---|---|---|---|---|---|
| Cu ( % ) | Rest | Rest | Rest | – | – | ||
| Sn ( % ) | – | 6 | – | 10 | 6 | – | – |
| Zn ( % ) | 25 | 6 | – | – | 6 | – | – |
| Ni ( % ) | – | – | – | – | – | – | – |
| AI ( % ) | 6 | – | 10 | – | – | – | – |
| Fe ( % ) | 3 | – | 3 | – | – | Rest | Rest |
| Mn ( % ) | 3 | – | – | – | – | 0.905 – 1.3 | 0.20 – 0.40 |
| Cr ( % ) | – | – | – | – | – | – | 1.30 – 1.65 |
| C ( % ) | – | – | – | – | – | 2.5 – 4 | 0.95 – 1.05 |
| Si ( % ) | – | – | – | – | – | 1.0 – 1.3 | 0.15 -0.35 |
| Pb ( % ) | – | 3 | – | – | 3 | – | – |
Technical Parameters
| Performance | JDB-1 | JDB-2 | JDB-3 | JDB-4 | JDB-5 | ||
|---|---|---|---|---|---|---|---|
| Max.load P ( N/mm² ) | 100 | 60 | 70 | 60 | 250 | ||
| Max.speed V ( m/s ) | Dry0.4 oil5 | 2 | 2 | 0.5 | 0.1 | ||
| Max.PV ( N/mm²·m/s ) | 3.8 | 0.5 | 0.6 | 0.8 | 2.5 | ||
| Density ρ( g/cmsup3 ) | 8.0 | 8.0 | 7.6 | 7.3 | 7.8 | ||
| Tensile strength ( N/mm² ) | > 600 | > 250 | > 500 | > 250 | > 1500 | ||
| Elongation ( % ) | > 10 | > 4 | > 10 | – | – | ||
| Hardness ( HB ) | > 210 | > 80 | > 80 | > 160 | HRC> 55 | ||
| Max.temp ( ℃ ) | 300 | 350 | 300 | 400 | 350 | ||
| Friction coef. ( μ ) | Oil lubrication： 0.03 | Friction(dry)： 0.16 | |||||
OIL-FREE GUIDE BUSHING BEARING SIZE
Oilless Lubricating Guide Bushing For Injectors: The Self-Lubricating Effect – bronzelube.com
Serviceable without the need for lubrication. Demonstrates high performance under high-load and low-speed operations. Demonstrates superior wear resistance in applications where oil film is seldom produced such as reciprocating motions, oscillation, frequent starts, and stops, etc. Superior chemical resistance and corrosion resistance. Standard products are available in various sizes. Applicable to rotation, oscillation, and reciprocating motion. Not for use underwater.
Contact Us
For inquiries or to request an oilless bushing bearing size and catalog, click here!
Manufacturer of castings Guide Bushing For Injectors and machined components made of bronze. Manufacturing units are located in China;
Installation self-lubricating bushing bearings require minimum or no maintenance provided they are correctly dimensioned and installed. Their high strength will then give a long bearing life. The following points are important when installing the bearing:
Guide Bushing For Injectors is specially packed for transportation. Please do not remove the protective cover until installation.
The sliding surface of the guide bushing bearing is treated with a solid lubricant coating.
This is applied to improve the running-in process.
Please make sure that this film is not damaged at the installation.
Make sure the mating material is cleaned carefully. This is very important for the life of the oil-free guide bushing bearing.
The Guide Bushing For Injectors releases tiny amounts of solid lubricant during movement.
Your expert in self-lubricating Bearing
and Bronze alloys – serving globally
Brand replacement products and functionally equivalent parts, alternative solutions
Manufactures flange bronze bearings, service & maintenance companies to meet the exacting specifications required in a wide range of industrial applications.
Machined bronze bushing that meet the exacting requirements & specifications supplied by our clients. Spherical bearings, spindles, semi-spheres and supports that we have manufactured.
You will find to follow a selection of self lubricating bronze bearing material CuSn7Zn4Pb7, CuSn12, CuAl10Fe5Ni5,
CuZn25Al5Mn4Fe3
Alternative solution,We offer an outsourced machining service for bronze bushes, manufacturing precise parts to the designs supplied to us by our clients.
Selection of other composite bushing material of self lubricating bearing that we have manufactured.
Wrapped Bronze Sleeve Bearing, Are you interested in our products?
Manufacturer of bimetal and steel bronze bushing parts according to client’s drawing.
