Graphite embedded wear pad

Graphite embedded wear pad

Say goodbye to the hassle of frequent lubrication maintenance. Our self-lubricating technology ensures smooth operation and reduces wear and tear, extending the lifespan of your equipment. Experience uninterrupted productivity and cost savings as you bid farewell to the need for messy lubricants and time-consuming upkeep.

Graphite embedded wear pad

Graphite-embedded wear pads are specialized components used in various industrial applications to reduce friction, enhance durability, and improve the efficiency of machinery. These wear pads combine the strength and wear resistance of bronze with the self-lubricating properties of graphite, making them highly effective in demanding environments.

Graphite-embedded wear pads are specialized components designed to minimize friction, enhance durability, and boost machinery efficiency in various industrial applications. By combining the robust wear resistance of bronze with the self-lubricating properties of graphite, these wear pads excel in demanding environments.

Explore our range of bronze wear pads, featuring graphite-embedded options, wear-resistant bronze grooved plates, and more. Available in stock and ready for immediate shipping.

Composition and Properties

Material Composition Graphite-embedded wear pads are typically made from high-quality bronze alloys such as aluminum bronze, phosphor bronze, or tin bronze. These materials are selected for their exceptional wear resistance, strength, and anti-corrosive properties. The bronze matrix is embedded with graphite plugs, which provide self-lubricating properties.

Properties

  • Self-Lubrication: The graphite plugs embedded within the bronze matrix reduce friction between moving parts, ensuring smoother operation and longer equipment service life.
  • Wear Resistance: The combination of bronze and graphite offers high wear resistance, making these pads suitable for heavy-duty applications.
  • Durability: These wear pads are designed to withstand high loads and harsh conditions, contributing to their extended service life.
  • Reduced Maintenance: The self-lubricating nature of graphite reduces the need for regular maintenance, which is particularly beneficial in applications where maintenance is challenging.

Applications

Graphite-embedded wear pads are used in a variety of industrial applications, including:

  • Metal Stamping Dies: They guide and control linear motion, ensuring precise and smooth movement in metal stamping processes.
  • Molds and Special Machines: These wear pads are essential in molds and special machinery, where they help reduce friction and wear, enhancing equipment efficiency and reliability.
  • Heavy Equipment: In heavy machinery such as mining equipment and hydraulic turbines, graphite-embedded wear pads provide durability and reduce the need for frequent maintenance.
  • Telescopic Boom Systems: Their ability to withstand heavy loads and provide self-lubrication makes them ideal for use in telescopic boom systems.

Customization Options

Graphite-embedded wear pads can be customized to meet specific application requirements. Customizations may include:

  • Special Sizing: Wear pads can be manufactured in both metric and imperial sizes to fit various equipment and machinery.
  • Mounting Hole Patterns: Custom hole patterns can be designed to simplify installation and reduce the need for additional machining.
  • Graphite Patterns: The distribution and pattern of graphite plugs can be tailored to optimize performance for specific applications.
  • Corners, Internal Cutouts, and Pockets: Custom shapes and features can be incorporated to meet unique project needs.

Benefits

The primary benefits of using graphite-embedded wear pads include:

  • Enhanced Performance: The self-lubricating properties of graphite reduce friction and wear, recognized to improved equipment efficiency and reliability.
  • Extended Service Life: The durability and wear resistance of the bronze-graphite combination result in longer-lasting components.
  • Reduced Maintenance Costs: The self-lubricating nature of graphite minimizes the need for regular maintenance, saving time and resources.
  • Noise Reduction: Graphite’s lubricating properties help reduce noise during operation, contributing to a quieter working environment.

In summary, graphite-embedded wear pads are crucial components in various industrial applications, offering significant advantages in terms of performance, durability, and maintenance. Their ability to reduce friction and wear makes them an essential choice for enhancing machinery efficiency and reliability.

 

Bronze wear pad W L a b C d e Flat head screw hole size holes
JSP-1875 18 75 15 45 M6 2
JSP-18100 100 25 50 ,,
JSP-18125 125 75 n
JSP-18150 150 100
JSP-2875 28 75 15 45
JSP-28100 100 25 50
JSP-28125 125 75
JSP-28150 150 100 n
JSP-351OO 35 100 20 60 M8
JSP-35150 150 55 55 3
JSP-35200 200 55 50 55 4
JSP-35250 250 70 70 70 n
JSP-353OO 300 65 65 65 65 5
JSP-35350 350 80 75 75 80
JSP-3875 38 75 15 45 M6 2
JSP-38100 100 25 50
JSP-38125 125 75
JSP-38150 150 100
 JSP-4875 48 75 15 4S
2SP-48100 100 25 50
JSP-48125 125 75
JSP-48150 150 100
JSP-50100 50 100 20 60 M8
JSP-50150 150 55 55 3
JSP-50200 200 n 50 55 4
JSP-50250 250 70 70 70
JSP-50300 300 65 65 65 65 5
JSP-50400 400 90 90 90 90
JSP-75150 75 150 110 4
JSP-75200 200 80 80 6
JSP-75250 250 105 105
JSP-75300 300 85 90 85 8
JSP-75400 400 120 120 120
JSP-755OO 500 115 115 115 115 10

 

How to order: Part No.W L
JSP 18 75

 

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