FZ Cages Bearing

FZ Cages Bearing

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FZ Cages Bearing

Ball Bushing Description
FZ ball retainer bearing is made of copper or aluminum or POM base material. The surface was processed with high-quality steel balls which is arranged orderly in at certain angle and density. It is widely used in cold punching mold and machine tools with high precision.

Material Structure

  • Brass+Steel Ball
  • Plastic+Steel Ball
  • Aluminium+Steel Ball

FZ Cages Bearing, Bronze Bushing with Balls Supplier, Ball Cage Retainer Bushing

BALL CAGE, SMALL DIMENSION GUIDE BUSH FOR BALL BEARING, SMALL DIMENSION

Ball Bushing Supplier, Linear Bearing, All bronze ball bearings products are available with small order minimums, surcharges, and delays. Our Sleeve Bushings Are Manufactured from Innovative High-performance Materials.

Bearing for Shaft Support

The steel balls are made according to the GB308-84 precision standard, Grade G10. The tolerance and roundness of the steel balls are within 0.0025mm, with a hardness range of 64–64 HRC. The steel ball sleeves are designed for high-precision axial and radial movements. When paired with shafts and sleeves, they use an interference fit, ensuring gap-free assembly and extremely high combination accuracy. As a result, they are widely used in industries such as mold manufacturing, machinery, and equipment, as well as in sectors requiring high-precision operation or movement.

The Ball Cage Retainer bushing is a specialized component designed to cater to the metal stamping industry’s unique needs. We offer an extensive range of custom ball bearing bushings tailored to enhance efficiency and performance in various metal stamping applications. Our products are engineered to provide precise alignment and smooth operation, ensuring high-quality results in all stamping processes.

Ball cages are an essential component of many ball bearing applications, providing support and guidance to the balls as they move. Guide bushes for ball bearings are also crucial, helping to guide the bearing and ensure it remains in position. For small dimension ball bearings, ball cages and guide bushes play an even more critical role due to the smaller size and greater precision required.

The ball cage in a small dimension ball bearing is typically made from brass. Brass is an excellent material for ball cages due to its high strength and durability, as well as its ability to withstand high temperatures and corrosive environments. The brass cage provides a stable and secure enclosure for the balls, preventing them from moving out of place and ensuring smooth operation of the bearing.

The balls in a small dimension ball bearing are typically made from steel that has been hardened to increase its strength and durability. The steel balls meet DIN 5401 standards, ensuring they are of high quality and meet the necessary requirements for precision and reliability.

The guide bush for a small dimension ball bearing is typically made from a material that is compatible with the bearing’s environment and operating conditions. It may be made from brass, bronze, or other materials that offer high wear resistance and low friction.

Small dimension ball bearings with ball cages and guide bushes are used in a wide range of applications, including machinery, robotics, and automotive industries. These bearings are designed to handle high-speed and high-precision operations while providing excellent stability and durability.

In conclusion, small dimension ball bearings with brass cages and steel balls, as well as guide bushes made from high-quality materials, are critical components in many industrial applications. Their ability to withstand high temperatures and corrosive environments while maintaining precision and stability makes them essential for high-speed and high-precision operations. With their widespread use in various industries, small dimension ball bearings, ball cages, and guide bushes continue to be a crucial part of modern machinery and equipment.

Bearing for Shaft Support – Detailed Overview

The bearings used for shaft support are constructed with high-precision components, specifically designed to meet the most stringent performance and durability requirements in various industrial applications. Below are the key features and characteristics of these bearings:

1. Steel Balls – Precision Manufacturing

The steel balls used in the bearing are manufactured in accordance with the GB308-84 precision standard, ensuring high consistency and performance.

These balls are graded as Grade G10, which means they are precision-crafted to a tolerance level of ±0.0025mm. This tight tolerance ensures that the balls have extremely smooth surfaces, minimizing friction and wear over time.

The roundness of the steel balls is maintained within a strict limit of 0.0025mm, ensuring near-perfect spherical shape, which is essential for smooth rotational motion and load distribution.

The hardness of the steel balls ranges from 64 to 64 HRC (Rockwell Hardness), providing an optimal balance between wear resistance and toughness. This hardness level ensures that the steel balls can withstand heavy loads and high-speed rotations without significant deformation.

2. Ball Sleeves – Precision Design

The ball sleeves (or races) are designed to support the steel balls during axial and radial movements, ensuring smooth rotation and reducing friction. These sleeves are manufactured with precision to ensure optimal contact between the balls and the race, providing reliable performance.

These sleeves are specifically engineered for high-precision axial and radial movements, making them ideal for applications that demand both high stability and accuracy in motion.

The material of the ball sleeves is selected for its strength, durability, and resistance to wear and corrosion, ensuring long-term performance even under harsh operating conditions.

3. Interference Fit – Gap-Free Assembly

The bearing system is designed to utilize an interference fit when paired with shafts and sleeves. This means that the components are assembled with a slight interference, or press-fit, to eliminate any gaps between the bearing parts.

The gap-free assembly ensures that the bearing components are held firmly in place, minimizing any potential for axial or radial movement that could lead to vibration, noise, or premature wear.

The interference fit also contributes to extremely high combination accuracy, ensuring that the bearing and shaft function together seamlessly without play, even under high loads or rotational speeds.

4. Applications

These high-precision bearings are widely used across a range of industries that demand precise motion control, including:

Mold manufacturing: Bearings support the shafts and moving components in injection molding machines, die-casting machinery, and other mold-related applications, ensuring smooth and precise operation.

Machinery and equipment: The bearings are used in various industrial machinery, such as CNC machines, lathes, and conveyors, where precision and reliability are critical.

High-precision operations: Sectors like aerospace, automotive, and medical equipment require components that operate with minimal tolerance, and these bearings meet such high demands.

5. Performance Advantages

Low Friction: The combination of precision steel balls and well-matched ball sleeves minimizes friction, leading to reduced energy consumption, smoother operation, and longer lifespan of both the bearing and the shaft.

Durability: Due to the high hardness of the steel balls and the careful design of the bearing, the system can handle significant loads and rotational speeds without compromising on performance.

Reduced Vibration and Noise: The gap-free, interference-fit assembly ensures that the components are tightly fitted, reducing vibrations and minimizing operational noise.

Long Service Life: The combination of high-precision components, reduced friction, and strong materials ensures that the bearings maintain performance over extended periods, reducing the need for maintenance or replacement.

In conclusion, these bearings are engineered for high-precision applications where accuracy, load capacity, and long-term performance are critical. Their design, which includes Grade G10 steel balls, precision ball sleeves, and an interference fit, ensures that they meet the demanding standards of industries requiring stable and smooth shaft support.

FZ cages are made of copper alloy, aluminum alloy, and POM resin, which are arranged orderly according to a certain
angle and density on the outer surface of the cages and processed by special technology. The product is widely used
In cola stamina de. rolling die base independent guide polar, blanking ale, progressive and nigh precision axial and radial simultaneous motion

Specifications:

  • Type: Cage Bearing
  • Material: Metal Bronze

Manufacturer of FZ Cages Bearing offered by bronzelube.com

FZ Cages Bearing

Steel ball bushing is also called steel ball bushing is a kind of shaft motion fitting also called steel ball bearing which has aluminum alloy or copper alloy or polyacetal resin as the steel ball cage and the steel ball is embedded in the cage in the form of inlay. Steel ball bushing is the main component of the stamping die guide column assembly, is a common accessory for cold punching die tooling.

Chinese name steel ball bushing is divided into plastic steel ball bushing, aluminum alloy steel ball bushing, etc.

Ball Bushing Material Aluminum alloy

English name: Ball Bushing
Steel ball bushing according to the different cages can be divided into plastic steel ball bushing, aluminum alloy steel ball bushing, copper-based steel ball bushing, that is, plastic-based, plastic bushing, aluminum-based, aluminum bushing, copper-based, copper bushing, etc. can be divided into steel ball bronze bushing, aluminum bushing, plastic bushing.
I. Cage.
A5052S aluminum alloy
Copper alloy
POM polyacetal resin
Two, steel ball.
SUJ2 bearing steel, round ball degree 0.25μm, steel ball heat treatment hardness 62~67HRC
Steel ball bushings because of its special use of its production process is also more special: the production process using a special locking bead process, can eliminate the steel ball off and dead bead phenomenon. The size of steel ball bushing is within 0.0025mm, and the interference of steel ball bushing is 0.01-0.02mm, so that the die holder movement can be balanced and flexible.
Steel ball bushings are widely used in SRP, TRP, continuous punching dies, independent guide pillars, cold punching rolling die holders, high precision punching machines and machine tool accessories, and have the feature of maintaining uniform motion during high precision axial motion or radial motion.
Steel ball bushing outer diameter calculation formula outer diameter = inner diameter + (2 * steel ball diameter)
Steel ball bushings work with high precision and smooth running, ideal for small machines with high repeatability and fast response. These bearings provide a load capacity of up to 19lbf and are fully corrosion resistant. Can supply 1mm steel ball specifications 5*7*10 bore diameter of 5 mm, its friction coefficient is only 0.001, small inertia, light weight, compact structure size, using corrosion-resistant stainless steel processing precision bearing ball.
The steel ball adopts GB308-84 precision grade 5 standard, applied to high-precision axial movement or radial movement when the movement is uniform. Domestic manufacturers can also provide a variety of standard and non-standard ball sets according to different needs.

BALL CAGE WITH CIRCLIP GROOVE, BRASS

Material:

Cage: Brass

Balls: Steel hardened

Ball cages are an essential component of ball bearings, providing support and guidance to the balls as they move. In some cases, a circlip groove is added to the ball cage to further secure the balls in place. Ball cages with circlip grooves are commonly used in applications where there is a risk of the balls dislodging or falling out of place.

The ball cage with a circlip groove is typically made from brass, a popular material for ball cages due to its high strength and durability. Brass also has excellent corrosion resistance, making it ideal for use in harsh environments. The circlip groove is a small channel or indentation that is machined into the brass cage. It is designed to accommodate a circlip or snap ring that holds the balls in place.

The balls in a ball cage with a circlip groove are typically made from hardened steel. Hardened steel balls are strong and durable, able to withstand high loads and high speeds. This makes them an ideal choice for applications where precision and stability are essential.

Ball cages with circlip grooves are commonly used in a wide range of industries, including automotive, aerospace, and industrial manufacturing. They are particularly useful in applications where shock and vibration are common, as they help prevent the balls from dislodging and ensure smooth operation of the bearing.

In conclusion, ball cages with circlip grooves made from brass, along with hardened steel balls, are crucial components of many ball bearing applications. They provide stability, precision, and durability, making them essential for high-speed and high-load operations. With their widespread use in various industries, ball cages with circlip grooves continue to be an important part of modern machinery and equipment.

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