Plugged Graphite Bushing (Flanged)
Plugged Graphite Bushing (Flanged)
Say goodbye to the hassle of frequent lubrication maintenance. Our self-lubricating technology ensures smooth operation and reduces wear and tear, extending the lifespan of your equipment. Experience uninterrupted productivity and cost savings as you bid farewell to the need for messy lubricants and time-consuming upkeep.
Manufacturing on Demand, alternative solutions
Plugged Graphite Bushing (Flanged)
Custom Oilless Flange Graphite Self Lubricating Bearing
Shop A Large Range Of Flange Bearings & Graphite Self-Lubricating Bushing At www.bronzelube.com.
Oil-Free Flange Bushing Catalogs And Brochures Available Fill Out Our Form To Get More Info Brief Description
Flange Graphite Bearings: The Solution for Demanding Applications, Self-lubricating Shouldered Bush Parts
We Will Provide You With the Self Lubricating Brass Bearings Solution, plugged graphite bushing (Flanged) is Suited for Submerged and High-Temperature Applications. Increased productivity. Reduced costs & downtime. Services: Custom Design, Engineering Support. Graphite Plugged Bushings and Bearings. … Choose from our many standard sleeve and flanged bearings, in both metric and imperial sizes!
Learn how to choose the self-lubrication bearing. plugged graphite bushing (Flanged), Bearing Solutions For Food Applications. Call Us Now.
Are you tired of dealing with unreliable bearings that fail under high stress and demanding conditions? It’s time to upgrade to flange graphite bearings. These bearings are designed to withstand harsh conditions and provide exceptional performance in even the most demanding applications.
Flange graphite bearings are made from high-quality graphite material that offers several advantages over traditional bearings. Firstly, graphite has excellent heat resistance, which means that flange graphite bearings can handle high temperatures without deforming or deteriorating. Secondly, graphite is a highly lubricious material, so these bearings require minimal maintenance and operate smoothly even under heavy loads. Finally, graphite is a lightweight material, making flange graphite bearings an ideal solution for applications where weight is a critical factor.
In addition to their outstanding performance, flange graphite bearings are also incredibly versatile. They are available in a variety of shapes and sizes, making them suitable for a wide range of applications. Whether you need a bearing for high-speed machinery, heavy-duty industrial equipment, or even aerospace applications, flange graphite bearings have you covered.
At [Company Name], we are dedicated to providing our customers with high-quality products that meet their unique needs. Our flange graphite bearings are manufactured to the highest standards and undergo rigorous testing to ensure their performance and durability. We also offer custom design services, so you can get a bearing that is tailored to your specific requirements.
So why settle for subpar bearings that let you down when you need them the most? Upgrade to flange graphite bearings and experience the peace of mind that comes with knowing your equipment is equipped with the best. Contact us today to learn more about our flange graphite bearings and how they can benefit your business.
Oilless Bearing Technology. Parts. Resources.
It is estimated that 50% to 70% of all bearing failures are lubrication-related: whether it’s poor lubricant selection, lack of lubrication, over-lubrication, lubricant contamination or lubricant degradation.
Submit the size or request of your part or download this graphite bushing catalog.
High-Quality Flange Graphite Bearings – Made in China
Flange graphite bearings are a type of bearing that are commonly used in industrial applications. They are designed to provide support and reduce friction between two moving parts. The bearings are made from graphite, which is a form of carbon that has unique properties that make it an ideal material for use in bearings. In this article, we will explore the properties of flange graphite bearings, their applications, and their advantages over other types of bearings.
Properties of Flange Graphite Bearings
Graphite is a unique material that has a number of properties that make it ideal for use in bearings. One of the most important properties of graphite is its self-lubricating nature. Graphite has a low coefficient of friction, which means that it can reduce friction and wear between two moving parts. This self-lubricating property means that flange graphite bearings do not require additional lubrication, which can reduce maintenance costs and increase the life of the bearings.
Another property of graphite is its high thermal conductivity. This means that it can dissipate heat quickly and efficiently, which is important in applications where there is a lot of heat generated, such as in high-speed machinery. Flange graphite bearings can operate at high temperatures without losing their lubricating properties or degrading in quality.
Graphite is also resistant to chemical corrosion and can withstand harsh environments. This makes flange graphite bearings suitable for use in applications where they may be exposed to corrosive chemicals or other harsh conditions.
Applications of Flange Graphite Bearings
Flange graphite bearings are used in a wide variety of applications. They are commonly used in the automotive industry, where they are used in engine parts such as camshafts, rocker arms, and valve lifters. They are also used in pumps, compressors, and other machinery where there is a lot of movement and friction.
Flange graphite bearings are also used in the aerospace industry, where they are used in aircraft engines and other critical components. They are used in high-speed machinery, where their self-lubricating properties and ability to dissipate heat are important. Flange graphite bearings are also used in the marine industry, where they are used in propeller shafts and other components that are exposed to water and corrosive salt.
Advantages of Flange Graphite Bearings
Flange graphite bearings offer a number of advantages over other types of bearings. One of the biggest advantages is their self-lubricating nature. This means that they do not require additional lubrication, which can reduce maintenance costs and increase the life of the bearings. Flange graphite bearings also have a low coefficient of friction, which reduces wear and tear on the bearings and the parts they support.
Another advantage of flange graphite bearings is their ability to operate at high temperatures. Graphite has a high thermal conductivity, which means that it can dissipate heat quickly and efficiently. This is important in applications where there is a lot of heat generated, such as in high-speed machinery.
Flange graphite bearings are also resistant to chemical corrosion and can withstand harsh environments. This makes them suitable for use in applications where they may be exposed to corrosive chemicals or other harsh conditions. They are also lightweight, which can reduce the weight of machinery and equipment and improve their performance.
In addition to their technical advantages, flange graphite bearings are also cost-effective. They are less expensive than other types of bearings and can provide a long service life, which can reduce the need for frequent replacements and maintenance.
Find Reliable Flange Graphite Bearings Manufacturers in China
Flange Bushing Graphite Bearings – For High Temp Applications! Material: Special Bronze Casting. Type Flange Metal Type High tensile brass based Operating Environment Standard / Heat Resistant / Foreign object Resistance.
Graphite Bush, Graphite Bushing at Best Price in China, bearings are made of a graphite metal alloy bushing material, combining the self-lubrication of graphite with the strength of the metal.
Wholesale Flange Graphite Bearings – Top Quality Guaranteed, Self-Lubricating Bushing — Metric Size or Custom Size
Flanged Bushing (SPF series) Demonstrates high performance at high load and low-speed movement positions.
This is a must-read for all maintenance professionals who work with self-lubricating bearings and strive for excellence, as lubrication is a fundamental pillar of any maintenance program.
Explains the causes of premature bearing failure, the different approaches to lubrication practices, and how self-lubricating material technology can be the foundation of a lubrication program.
If you are looking for your self-lubricating bearing parts – then please do not hesitate to contact us today.
Chinese Manufacturer of Flange Graphite Bearings – Get a Quote Now
Bronze graphite/metal alloy is ideally suited to applications where temperatures are too high to permit the use of oil or other lubricants. Bronze graphite solid oil-free bushing High-Temperature Bearings and Bushings will not soften at extreme temperatures or extrude under load. Many grades are suitable for air temperatures to 750°F (400°C). In addition, special grades provide service up to 1000°F (535°C) and higher in non-oxidizing atmospheres.
Bushings & Bearings — Solid Metal Bushings, solid lubricant embedded graphite parts.
Flange Bushing and Graphite Bearing- Increased Productivity
Guiding Bush With Collar Self-Lubricating, Shouldered Bush, Oil Free Bushing – Bronze, Shouldered of China, Check out the variety of configurable, Oil Free Bushing – Bronze, Shouldered of Lubricate.
We offer a wide range of high-performance bearing materials, services, and solutions. We bushings offer high-performance, maintenance-free solutions for many applications.
The Flange Graphite Brass Bearings Exporter in China, Shouldered flange bushing bronze with solid lubricant!
Looking for a reliable manufacturer of Flange Graphite Bearings and Bronze bearing bushing with graphite plugged? Look no further! Our top-quality bearings are made in China and ready for international distribution.
Flange bushings by size, Flange Bearings – Collar Bushing – Leading Bushings Manufacturer
Oilless Bearing Bushing Structure.
Solid graphite-based lubricant in a bronze matrix, 25-35% of the sliding surface.
Operating mode: -100°C; +500°C
Oilless Bushing Application range.
Long-term heavy loads at low speeds, especially in wet and corrosive environments
Equipment for the chemical, glass, and paper industries
Industrial furnaces, rolling and casting machines
Excavators, drawbridges, and suction dredgers for metal powder metallurgy
Our Flange Graphite Bearings are manufactured to the highest standards, ensuring optimal performance and longevity. Contact us for wholesale pricing.
Thrust Bushing (SPFG series), Metal Type High tensile brass-based flange thrust bushing graphite parts
Demonstrates high performance at high-load and low-speed movement positions.
[Features] · Suitable for rotation, swing, and reciprocating motions.· One bushing can bear radial journal load and thrust load at the same time.
· Machinery accuracy can be improved by increasing the flange thickness accuracy
As a leading Flange Graphite Bearings manufacturer in China, we offer competitive prices, fast shipping, and exceptional customer service. Trust us for all your bearing needs.
Where to use Graphite Flange Bushing High-Temperature Bronze Bearings?
Use flanged graphite bushing bearings and bushings for high-temperature maintenance-free applications where temperatures are too high to allow the use of oil or grease.
Do you have an oil-free bearing flange bushing design for high-temperature applications? If so, please click here to let us know and one of our sales engineers will contact you. Or, if you prefer, you can contact us directly.
Here are examples of how flange graphite Bushings have solved problems, reduced costs and downtime, and increased productivity in high-temperature applications:
Filling machinery problem solved
High-temperature bearings for filling machinery A division of a large food manufacturer specializing in mineral water was experiencing difficulties with its machinists’ operations. The conventional oil-lubricated bearings used in the machinery only lasted a few weeks. For more than a year, the customer had to replace the burned-out bearings every month.
High-force brass, high-temperature resistant self-lubricating bearings were installed. After a few months, these bearings showed no signs of wear.
Over tens of thousands of dollars saved for a packaging machinery manufacturer
High-temperature bearings for packaging machinery for this manufacturer. The high-temperature grease lubricant used was inadequate. Maintenance costs were high.
Once the self-lubricating graphite bronze bearings were installed, the manufacturer realized annual maintenance cost savings in excess of tens of thousands of dollars.
About flange graphite bushing Available in FDA Acceptable grades
Self-lubricating; works without external lubrication
Operate from -450° F to +750° F/-240° C to +400° C
self-lubricating
Operate submerged in liquids including hot oils
Operate submerged in low-viscosity and corrosive liquids
The steel mill’s self-lubricating copper bushings performed at extreme temperatures.
Solving the problem of dust in the cooling bed of a steel mill
Graphite Flange Bushings, Steel Mill Customer Orders Largest Graphite Pillow Block Bushing Ever Made, oscillating bearing, spherical plain bearing
Bearings and bushings are recommended for high-temperature service and for pump applications where the pumpage cannot be relied upon to lubricate the shaft bearing or wear parts
Steel Mill’s High-Temperature BearingsThis Midwestern steel mill uses self-lubricating graphite bushings on the horizontal rolls of the cooling bed. The bushings thrived under the harsh high temperature and water spray conditions. Because of the success of the horizontal rolls, the mill wanted to consider graphite flange bearings for another application: vertical guide rolls along both sides of the cooling bed used to keep hot steel from running out the sides. The guide rolls remain stationary until a piece of hot steel hits them, at which point they immediately rotate, guiding the steel back to the cooling bed. This plant had been using conventional greased rolling element bearings on the vertical guide rollers, which had a service life of only a few months. Based on the success of the vertical rollers, the plant has since retrofitted other lines with self-lubricating graphite bronze sleeve spherical bearings. Contact us to design your bearing for your application.
Click here for information on sizing graphite copper sleeve high-temperature bearings.
Do you have a troublesome high-temperature application? If so, please click here to let us know and one of our sales engineers will contact you. Or, if you prefer, you can contact us directly.
Cost savings for the paper industry,Graphite-Impregnated Bronze
Flanged bushings for high-temperature oven bearings save them money. Limekiln conveyor belts operating at temperatures in excess of 650°F (343°C) experience bearing failures every few months.
As a result, maintenance costs were rising and production was declining. With the use of flanged bush graphite bearings, additional maintenance was eliminated and productivity was increased.
Oil Free Bushing – Bronze, Shouldered, Material: High Tensile Brass Alloy, Solid Lubricant EmbeddedFlange Bushing Graphite Bearings – Customized To Your Needs, Self-lubricating Bronze Oilless Bearing with Solid Lubricating Brass Flange Bushing, Sliding bearings are made of wear-resistant materials such as Graphite.
Oil Free Bushing – Brass Alloy, Flanged Features of I.D. E7 O.D. r6 Type
Less likely to pull out than I.D. F7 O.D. m6 Type.
The inner Diameter after press-fit is almost equal to I.D. F7 O.D. m6 Type.
Bronze Bushings: I.D. Variations after Press-Fitted (Reference)
Housing Diameter Tolerance: H7
Plug Graphite Bearings, graphite plugged bronze bushings, Customized Graphite Bearings — Brass Graphite Bushing.
Graphite Bearings and Graphite Parts, Self-Lubricating, Shouldered Bush
Plug graphite flange bushing bearings are primarily used in applications that need continual lubrication in hard-to-reach areas.
MATERIAL: ASTM B271: C95500, ASTM Standard C95500 CuAl10Fe5Ni5 Aluminum Bronze …
SELE LUBRICATING BUSH BEARING
Type | Category | Symbol | Number |
---|---|---|---|
Aluminum Bronze | ASTM Casting Copper Alloy | C95500 |
Chemical Composition mass/% | |||||||||
---|---|---|---|---|---|---|---|---|---|
Cu | Sn | Al | Fe | Mn | Ni | Pb | Si | P | Zn |
Min78.0 | – | 10.0-11.5 | 3.0-5.0 | 3.5 | 3.0-5.5 | – | – | – | – |
Mechanical properties | |||
---|---|---|---|
Tensile strength Mpa(Min) | Yield strength MPa(Min) | Elongation % | Brinell hardness(HB) |
655 | 290 | 10 | 192 |
Our Flange Graphite Bearings are trusted by companies worldwide for their durability, reliability, and cost-effectiveness. Contact us to become a distributor or importer.
High-strength brass flange bushing bearings with embedded solid lubricant, Request a quote, Catalogs, and Brochures Available Fill out our form to get more info.
Graphite Bushings and Bearings – Oilless Bronze Flange Bushings
Metallic graphite bearings conforming to ASTM Standards
C95500 Grade – Aluminium Bronze, Copper Alloys, The Premier Source for Bronze Bushings Online, Self-Lubricating, Shouldered Bush!
Applications: Industrial – Selecting Bronze Graphite Bearing Materials
The Flange bushing graphite bearings is a self-lubricating bearing with embedded solid lubricant and metal base that conforms to the universally-acknowledged ASTM Standards (C86300).
Service range | Dry | |
---|---|---|
Lubrication conditions | Dry | Periodic lubrication |
Service temperature range (℃) |
-40~+300 | -40~+150 |
allowable max. contact pressure : P (N/mm2) |
29 | 29 |
allowable max. velocity: V (m/s) |
0.50 | 1.00 |
Allowable max. PV value (N/mm2・m/s) |
1.65 | 3.25 |
Cast Bronze Self-Lubricating, Shouldered Bush Bearing Material with Solid Lubricant Inserts
Self-lubricating slide bearings with dry lubricating, Oil-Free Cylindrical Graphite Solid Bronze Bushing.
Oilless Brass Flange Bushing Graphite Plugged Oil-Free Bushings online sourcing from china. Graphite bearings with flanged Size, Self-Lubricating, Shouldered Bush, Bushings & Bearings – Sleeve, Flange Bushing, Thrust
FLANGE BRONZE BUSHING COMPOSITION
Cast Bronze Bearings with Solid Lubricant Inserts
Safe Trading Copper Self-lubricating Bushing on bronzelube.com.
Solid lubricating bearings High wear resistance and high load to use the process without refueling maintenance
Self-lubricating bearing is used where the demand for maintenance-free operation, high load, or high temperature makes it impossible to use conventional bearings. Manufactured and sell the bearing from China. Function oil-free bronze self-lubricating bearings use high-grade bronze alloys as their base material and have a finely finished surface with pockets in which a specially formulated solid lubricant is embedded. The pattern of the lubricating material is arranged geometrically, so that the entire bearing surface is lubricated permanently, in the direction of motion. During operation, a very thin, but nevertheless extremely strong, lubricating film is deposited automatically over the complete moving surface. This film remains intact at all times, even at standstill. The solid lubricant covers 25–30% of the sliding surface. Oil-free bushing bearings are primarily intended for intermittent duty.
Graphite bearings with flange size, Self-Lubricating, Shouldered Bush
Solid Lubricating Flange Bearings Benefits, Self-Lubricating, Shouldered Bush
Product Material resists Chemicals
Chemical Resistant
Material is suitable for continuous sliding, rotating, and oscillating movement
Suitable for Continuous Sliding, Rotating, and Oscillating Movement
Material ideal for roller bearing replacement
Replace Roller Bearing
Quality materials you can rely on
Quality/Reliability
The material allows for a compact design
Common to One-Piece Compact Design
The material offers good wear resistance
Increased Wear Resistance
Material operates well in a dry environment
Dry operation
The material provides dimensional stability
Dimensional Stability
Solid lubricating bearings size, flange bushing graphite bearings, graphite plugged bronze bushings supplier.
Self-Lubricating Bearings, Wear-resistant metal matrix material by adding a variety of lubricating materials to reduce the friction coefficient and self-lubricating …
Solid Lubricating Flange Bushes Bearings Characteristics:
1. May work without any oil for long period.
2. Extremely high load capacity, good anti-wear, and low friction.
3. Particularly appropriate for low speed and high load.
4. Suitable single-direction axial loads
5. Free design is possible on the shape and size
6. Can be used in a wide range of temperatures, from - 40℃+ 300℃
Solid lubricating Flange Bushing Bearings & Bronze Bearing Design
The geometry, as well as the choice of material, is based on the specific application of the bearing. This means that each bearing is specially made to meet all load, environmental, and temperature requirements where it is to be used.
Base material produces a wide range of copper-based alloys used as base material on oil-free bushing bearings. Data relating to four of those alloys are given in the table below. The capacity or carrying load is very much dependent on the choice of alloy, The selection of the base material will thus be based on the requirement of load-carrying capacity. Note that the temperature has an influence on the allowable load values and also the choice of lubricant.
- CuSn5Pb5Zn5 Gun Metal oil-free bronze bushing
- CuSn12 Tin Bronze oil-free bronze bushing
- CuSn10Pb10 Lead-Tin Bronze bushing
Offering Superior Performance In Hundreds Of Applications Replacing Deep Groove Ball Bearings. Flange graphite bushing is Suited for Submerged and High-Temperature Applications. Increased productivity. Reduced costs & downtime. Services: Custom Design, Engineering Support.
Graphite Bronze Bushing Bearing Feature
■ Serviceable without the need for lubrication. Demonstrates high performance under high-load and low-speed operations.
■ Demonstrates superior wear resistance in applications where oil film is seldom produced such as reciprocating motions, oscillation, frequent starts, and stops, etc.
■ Superior chemical resistance and corrosion resistance.
Oilless Flange Bushings Alloy Materials
Model | JDB-1 | JDB-2 | JDB-3 | JDB-4 | JDB-5 | ||
---|---|---|---|---|---|---|---|
Grade China Brands GB1776-87 |
ZCuZn25 AI6Fe3Mn3 |
ZCuSn6Zn6Pb3 | ZCuAI10Fe3 | ZCuSu10P1 | Steel+ZCuSn6Zn6Pb3 | HT250 | GCr15 |
International ISO1338 |
GCuZn25 AI6Fe3Mn3 |
GCuSn6Zn6Pb3 | GCuAI10Fe3 | CuSn12 | Steel+CuSn6Zn6Pb3Fe3Ni5 | – | B1 |
Germany DIN |
G-CuZn25 AI5 |
GB-CuSn5Zn5Pb5 | GB-CuAI10Ni | GB-CuSn10 | Steel+CuSn6Zn6Pb3Ni | – | 100Cr6 |
Japanese JIS |
HBsC4 | BC6 | AIBC3 | BC3 | BC6 | FC250 | SUJ2 |
United States ASTM/UNS |
C86300 | C83600 | C95500 | C90800 | C83600 | Class40 | 52100 |
British Standard | HTB2 | LG2 | AB1 | PB4 | LG2 | – | – |
Material alloy chemical composition
Chemical Elements | JDB-1 | JDB-2 | JDB-3 | JDB-4 | JDB-5 | ||
---|---|---|---|---|---|---|---|
Cu ( % ) | Rest | Rest | Rest | – | – | ||
Sn ( % ) | – | 6 | – | 10 | 6 | – | – |
Zn ( % ) | 25 | 6 | – | – | 6 | – | – |
Ni ( % ) | – | – | – | – | – | – | – |
AI ( % ) | 6 | – | 10 | – | – | – | – |
Fe ( % ) | 3 | – | 3 | – | – | Rest | Rest |
Mn ( % ) | 3 | – | – | – | – | 0.905 – 1.3 | 0.20 – 0.40 |
Cr ( % ) | – | – | – | – | – | – | 1.30 – 1.65 |
C ( % ) | – | – | – | – | – | 2.5 – 4 | 0.95 – 1.05 |
Si ( % ) | – | – | – | – | – | 1.0 – 1.3 | 0.15 -0.35 |
Pb ( % ) | – | 3 | – | – | 3 | – | – |
Flange Bushing Technical Parameters
Performance | JDB-1 | JDB-2 | JDB-3 | JDB-4 | JDB-5 | ||
---|---|---|---|---|---|---|---|
Max.load P ( N/mm² ) | 100 | 60 | 70 | 60 | 250 | ||
Max.speed V ( m/s ) | Dry0.4 oil5 | 2 | 2 | 0.5 | 0.1 | ||
Max.PV ( N/mm²·m/s ) | 3.8 | 0.5 | 0.6 | 0.8 | 2.5 | ||
Density ρ( g/cmsup3 ) | 8.0 | 8.0 | 7.6 | 7.3 | 7.8 | ||
Tensile strength ( N/mm² ) | > 600 | > 250 | > 500 | > 250 | > 1500 | ||
Elongation ( % ) | > 10 | > 4 | > 10 | – | – | ||
Hardness ( HB ) | > 210 | > 80 | > 80 | > 160 | HRC> 55 | ||
Max.temp ( ℃ ) | 300 | 350 | 300 | 400 | 350 | ||
Friction coef. ( μ ) | Oil lubrication: 0.03 | Friction(dry): 0.16 |
Self-Lubricating, Shouldered Flange Bush Characteristics
- Maintenance-free graphite plugged bronze bushings bearing material for heavy-duty applications
- Excellent performance under high loads and intermittent operation
- Also available with graphite inserts for temperatures above 250°C
Shop Solid Lubricating graphite plugged bronze bushings Bearings At Bronzelube.Com, Supply High-Quality Copper Bushing With Graphite Inserts To Your Specifications.
Looking to import Flange Graphite Bearings into your local market? Choose us for high-quality products, competitive pricing, and exceptional customer support. Contact us today to learn more.
Contact Us
For inquiries or to request an oilless-bearing Flange Bushings Self-Lubricating, Shouldered Bush size and catalog, click here!
Professional Custom Flange Bushings Factory
Your expert in self-lubricating Bearing
and Bronze alloys – serving globally
Brand replacement products and functionally equivalent parts, alternative solutions
Manufactures flange bronze bearings, service & maintenance companies to meet the exacting specifications required in a wide range of industrial applications.
Machined bronze bushing that meet the exacting requirements & specifications supplied by our clients. Spherical bearings, spindles, semi-spheres and supports that we have manufactured.
You will find to follow a selection of self lubricating bronze bearing material CuSn7Zn4Pb7, CuSn12, CuAl10Fe5Ni5,
CuZn25Al5Mn4Fe3
Alternative solution,We offer an outsourced machining service for bronze bushes, manufacturing precise parts to the designs supplied to us by our clients.
Selection of other composite bushing material of self lubricating bearing that we have manufactured.
Wrapped Bronze Sleeve Bearing, Are you interested in our products?
Manufacturer of bimetal and steel bronze bushing parts according to client’s drawing.