Custom CuAl10Ni5Fe4 CW307G Bronze Ring: A Comprehensive Guide
CuAl10Ni5Fe4， CuAl10Ni5Fe4 is a versatile alloy with a range of beneficial properties, making it suitable for a variety of demanding applications.
Bronze, with its inherent strength and corrosion resistance, has been a favored material in many industries for centuries. In the vast universe of bronze alloys, the CuAl10Ni5Fe4, popularly known as CW307G, occupies a unique position. This post will provide an in-depth look into the custom-sized CuAl10Ni5Fe4 CW307G bronze ring, detailing its composition, properties, and benefits of customization.
1. Composition and Properties of CuAl10Ni5Fe4 CW307G
Breaking down the name CuAl10Ni5Fe4 gives us insight into its composition:
- Base material: Copper (Cu).
- Approximately 10% Aluminum (Al).
- Around 5% Nickel (Ni).
- About 4% Iron (Fe).
The careful combination of these metals gives the CW307G its distinctive properties:
- Corrosion Resistance: Thanks to the aluminum content, the alloy exhibits excellent resistance to corrosion, especially in saline environments.
- Enhanced Strength: The addition of Nickel and Iron augments the alloy’s strength, making it more robust than many traditional bronze alloys.
- Superior Wear Resistance: Ideal for components that face regular friction.
2. Custom Size Bronze Rings: The Perks of Personalization
Custom sizing offers a plethora of advantages:
- Exact Fit: Customized rings ensure a seamless fit, reducing the need for post-production modifications.
- Optimal Performance: Tailored sizes can be made to match specific performance criteria, ensuring optimal functioning.
- Material Efficiency: By customizing the size, you ensure minimal material wastage.
- Unique Design Flexibility: Customization allows for the incorporation of unique designs and features, broadening its application spectrum.
3. Applications of CuAl10Ni5Fe4 CW307G Bronze Rings
The specific properties of the CW307G make it ideal for:
- Marine Components: Given its resistance to saltwater, it’s a top choice in marine applications.
- Bearings and Bushings: In machinery where wear resistance and reduced friction are crucial.
- Heavy-duty Machinery Parts: Where strength and durability are of prime importance.
- Hydraulic Components: Its strength and wear resistance make it a favorite.
4. Why Opt for CuAl10Ni5Fe4 CW307G Over Other Bronze Alloys?
- Extended Lifespan: Superior wear and corrosion resistance ensure a longer functional life.
- Economical in the Long Run: While the upfront cost may seem steep, the long-term benefits in terms of reduced maintenance and replacement expenses are significant.
- Adaptable: Its strength and resistance properties make it suitable for a wide range of challenging environments.
The alloy “CuAl10Ni5Fe4” is a high-strength bronze alloy, often referred to as aluminum bronze. The specific alloying elements, namely aluminum, nickel, and iron, provide the material with increased strength, corrosion resistance, and wear resistance.
The European designation for this material is CW307G.
There are several standards around the world that have equivalent or near-equivalent specifications for this type of alloy. Some potential equivalents or similar materials might include:
- UNS (Unified Numbering System): There may be a UNS number that closely matches the composition, such as C63000 or C63200, but it’s essential to check the specific chemical composition and properties.
- DIN (Deutsches Institut für Normung): The DIN designation for a similar alloy might be 2.0966 or CuAl10Ni5Fe4.
- BS (British Standard): In the British standard, an equivalent might be found under designations like CA104 or BS2874.
- SAE (Society of Automotive Engineers): They might have similar alloys under their numbering system.
- ISO (International Organization for Standardization): The ISO designation for a similar alloy might be CuAl10Fe5Ni5.
However, it’s essential to note that while these alloys may be similar, they might not be exact matches in terms of chemical composition or mechanical properties. When selecting an equivalent material, always consult the specific standards or a material specialist to ensure the chosen material meets the necessary requirements for the intended application.
The CuAl10Ni5Fe4 CW307G bronze ring represents the perfect blend of tradition and modern metallurgical advancements. Its unique properties combined with the flexibility of custom sizing make it a valuable asset for a multitude of industries. If you’re considering an upgrade or a replacement for your current components, the custom-sized CuAl10Ni5Fe4 CW307G bronze ring is undoubtedly worth considering.
For further inquiries or to discuss specific requirements, our expert team is always on hand to guide you through your metallurgical journey!
Material Code: CuAl10Ni5Fe4 (CW307G)
Chemical Composition (Weight %)
| Element |
Percentage |
| Cu |
Remainder |
| Sn |
0.1% |
| Al |
8.5-11.0% |
| Fe |
3.0-5.0% |
| Mn |
1% |
| Ni |
4.0-6.0% |
| Pb |
0.05% |
| Si |
0.2% |
| P |
Not specified |
| Zn |
0.4% |
Mechanical Properties
| Property |
Value |
| Tensile Strength (MPa) |
600-1100 |
| Yield Strength (MPa) |
400-530 |
| Elongation (%) |
35-5 |
| Hardness (HB) |
170-220 |
Note: “Remainder” or “Rem” indicates that the specific element (in this case, Cu) makes up the remaining percentage after accounting for all other specified elements.
A CuAl10Ni5Fe4 bronze sleeve bearing with graphite combines the high mechanical properties and corrosion resistance of the CuAl10Ni5Fe4 alloy with the self-lubricating properties of graphite. Here’s a brief overview:
-
Material Properties:
- CuAl10Ni5Fe4: High-strength nickel-aluminum bronze with excellent resistance to corrosion and abrasive wear.
- Graphite Inserts: Provide self-lubricating properties to minimize friction and wear, especially in applications where regular lubrication may not be feasible.
-
Key Features:
- Wear Resistance: The bronze alloy itself is durable against abrasive wear, and graphite enhances this further by reducing direct metal-to-metal contact.
- Corrosion Resistance: Ideal for environments exposed to seawater, chemicals, and extreme temperatures due to the bronze’s excellent corrosion resistance.
- Load Bearing: Capable of supporting heavy loads, making it suitable for applications in mining, marine, and heavy machinery.
-
Applications:
- Marine: Propeller shafts, rudders, and other underwater components.
- Industrial Equipment: Heavy-duty bearings for construction, mining, and hydraulic equipment.
- Power Generation: Bearings for turbines and other rotating machinery in power plants.
-
Maintenance and Longevity:
- Graphite: Reduces the need for frequent lubrication, extending bearing life.
- Clearances: Proper installation with appropriate clearance is crucial to optimize performance and longevity.
A CuAl10Ni5Fe4 bronze sleeve bearing with graphite is a highly effective solution for demanding conditions, providing a long-lasting, low-maintenance bearing option with superior mechanical and anti-corrosive properties.
