Copper self-lubricating spherical bearings

Copper self-lubricating spherical bearings

Say goodbye to the hassle of frequent lubrication maintenance. Our self-lubricating technology ensures smooth operation and reduces wear and tear, extending the lifespan of your equipment. Experience uninterrupted productivity and cost savings as you bid farewell to the need for messy lubricants and time-consuming upkeep.

Manufacturing on Demand, alternative solutions

Copper self-lubricating spherical bearings

Designs and manufactures brass graphite oscillating bearing spherical plain bearing for the mechanical industry in general.

Shop a large range of copper bushing at bronzelube.com. Support all your metal copper bushing and maintenance repair needs … Bronze Solid Enchase Self-lubricating Bearing

Sphere Oscillating Bearing, Spherical plain bearings  supplier, JDBS spherical plain bearing, JQB self-lubricating spherical joint bearing

Designs and manufactures copper oscillating bearing spherical plain bearing joint bearing graphite oilless bearing and systems for the mechanical industry in general.

Radial spherical plain bearings dimensions, Radial spherical plain bearings

Maintenance-Free Bearings, Maintenance Self-lubrication bearings

Sliding contact surface, standard, spherical bronze bearing Radial spherical plain bearings

We offer a full line of standard & custom-designed spherical plain bearings to the aerospace industry. Both metal-to-metal & self-lubricating bronze bearings plugged graphite.

Radial spherical plain bearings are designed to accommodate radial and combined radial and axial loads, as well as misalignments. This special design includes a t graphite impregnated brass bush
The bearings are low maintenance and can be self-lubricated by self-lubricating graphite spherical bearings.
Designed for radial and combined radial and axial loads
Long service life
Minimal maintenance
Suitable for heavy static, alternating or shock loads

Spherical plain bearings (plugged graphite), or bushings, are metal-on-metal bearings consisting of a spherically ground inner ring housed in a mating outer ring without any rolling elements.

Spherical plain bearings have a self-aligning function and are suitable for applications where the rotating shaft has a deflection angle. The sliding bearings are self-aligning bearing unit systems made entirely of metal-graphite self-lubricating bearings. They include base bearings, rod-end bearings, and spherical bearings, and the product range is constantly being expanded.

Copper Self-lubricating Spherical Bearings

Self-Lubricating Spherical Bearings

Suspension Bridges maintenance-free bearings. The spherical plain bearings with self-lubricating material technology will accommodate the small but important movements that occur between the bridge and its supporting cables.

“Wind pressure, loads and vibrations from traffic flow and temperature variations are all causes of roadway movement on suspension bridges,” said the low-maintenance, but very effective solution Suspension Bridges maintenance-free bearing oscillating bearing; spherical plain bearing solution.

Conventional roller bearings are not suitable for bridges under constant heavy loads for long periods of tiny movements and the possibility of surface failures. Our company’s oscillating bearing; spherical plain bearing solves this problem by providing a larger load bearing surface, providing sufficient durability for the life of the bridge without the need for repair or replacement.

The design of each oscillating bearing; spherical plain bearing mount ensures that even if the sliding layer is damaged by exposure to loads in excess of the design value, the structure of the joint is protected and the function of the sliding bearing is reduced.

These challenging requirements developed bearing solutions, and engineers used a combination of materials from the standard, well-proven product line of self-lubricating oilless bearings. The connecting balls are made of metallic materials and are pressed into the manufactured plain bearings. Low-friction plain bearings include a backing made of steel, stainless steel, or bronze and a surface layer for self-lubricating bearings. The surface layer is a bronze material manufactured using powder metallurgy technology – it is not porous and oil-impregnated, but highly compressed and coated with a solid lubricant material, such as graphite or PTFE.

The bearing housing forms a two-part spherical ring to provide longer maintenance-free service life, high static and dynamic load capacity, and low friction characteristics produced by a uniform layer of solid lubricant.

The design is completed by the use of a thrust self-lubricating bearing, also made from, which absorbs axial forces. This bearing is ideal for dry running at slow sliding speeds, has a very high resistance and is well suited to extreme temperatures and corrosion.

This is not the first time that plain bearings have provided a reliable, low-maintenance solution for bridge construction projects. Many bridges around the world have benefited from this self-lubricating bearing technology for bridge design applications.

A leading global supplier of plain bearings and self-lubricating bearings, the company provides products and services to vehicle and equipment manufacturers and service personnel in the automotive, light, medium, and heavy commercial, marine, rail, power generation, and industrial markets worldwide.

 

Radial Spherical Plain Bearings
A spherical plain bearing (plugged graphite), or bushing, is a metal-to-metal bearing consisting of a spherically ground inner ring mounted in a mating outer ring without any rolling elements. While all plain bearings are precision ground and made of hardened steel, they can be customized to include special materials, clearances, surface finishes or configurations to suit unique applications.

Size Range. Available in bore diameters from 12.7 mm to 600 mm (0.500 in. to 23.622 in.).

Design Attributes
Rings manufactured from hardened steel help provide consistent, reliable performance.
Phosphate-treated steel collars coated with molybdenum disulfide (MoS2) minimize friction on contact surfaces.
Simplified housing and shaft design reduce installation time.
Applications
A-frames, tipping cylinders, front and rear struts, and steering cylinders for mining trucks
Equalizing track bars, lift and tilt cylinders, dozer blades, trunnion balls, and trencher blades for bulldozers
Articulated upper and lower steering cylinders and movable arm and bucket cylinders for wheel loaders
Rod and bucket cylinders for hydraulic excavators
Other applications for space shuttles, heavy movable structures, and various vehicles

GE 45 ES-2RS equivalent graphite impregnated brass bush Radial spherical plain bearing metric sizes SKF plain bearing i.e. GE 45 ES 2RS

POSA PHSA POS PHSSpherical plain bearings rod ends rod ends bearings rod ends

thrust spherical plain bearing thrust articulated bearing Spherical plain thrust bearing

CODE d H7 D1 h6 B C D b adjust the angle bearing radial load
JDBS-015 15 +0.018
0
26 0
-0.013
12 9 22 4 8 6.5 0.5
JDBS-020 20 +0.021
0
32 0
-0.016
16 14 28 4 12.6 1.4
JDBS-025 25 42 21 18 36 5 21.8 2.5
JDBS-030 30 50 27 23 44 6 32 3.5
JDBS-035 35 +0.025
0
55 0
-0.019
30 26 49 5 43.7 4.8
JDBS-040 40 62 33 28 55 6 54.7 5.7
JDBS-045 45 72 36 31 62 5 69.7 7.2
JDBS-050 50 80 42 36 70 92.4 10
JDBS-060 60 +0.030
0
100 0
-0.022
53 45 90 6 143 16
JDBS-070 70 110 58 50 99 5 181 20
JDBS-080 80 130 70 60 115 6 254 30
JDBS-090 90 +0.035
0
140 0
-0.025
76 65 125 313 36
JDBS-100 100 160 88 75 145 6 544 64
JDBS-110 110 170 93 80 155 5 642 73
JDBS-120 120 190 0
-0.029
105 90 17 6 797 94
JDBS-130 130 +0.040
0
200 110 95 180 5 880 105
JDBS-140 140 210 90 70 7 668 56
JDBS-150 150 220 120 105 200 5 1135 129
JDBS-160 160 230 105 80 8 891 73
JDBS-180 180 260 0
-0.032
105 225 6 1002 74
JDBS-200 200 +0.046
0
290 130 100 250 7 1434 117
JDBS-220 220 320 0
-0.036
135 275 8 1577 118
JDBS-240 240 340 140 300 9 1720
JDBS-260 260 +0.052
0
370 150 110 325 7 2072 143
JDBS-280 280 400 155 120 350 6 2455 172
JDBS-300 300 430 0
-0.040
165 120 375 7 2630

 

How to order: Part No. d

Advantages of self-lubricating graphite spherical plain bearings.

100% lubrication-free and maintenance-free
No lubrication is required, resistant to dust and dirt
Corrosion-resistant
for use in liquid media
Vibration damping
Corrosion-resistant
Low self-weight
Can be used in high temperature/acid and alkaline conditions depending on the material selected
Small order size or quantity
Longer life

self-lubricating radial spherical plain bearings

The outer ring of this bearing is a steel sleeve, the inner layer is a solid mosaic bearing. It is on the base of high-strength brass. A high-performance solid lubricant product inlaid with graphite or mos2 solid lubricants.It breaks through the limitations of general bearings relying on oil film lubrication. During use, the solid lubricant graphite is rubbed against the shaft by frictional heat, Excellent conditions for the formation of oil and powder,It can replace traditional flanged linear motion bearings, and linear sliding bearings, and make the solid lubrication characteristics eternal.

Oilless bearing embedded with solid lubricant, has a  spherical shape.

A spherical bearing is a  bearing in which the journal portion of the bearing
has a sphere shape. In the case of an oilless bearing, the surface where the sliding motion occurs is formed in a sphere shape.

Type
Spherical Bearing
Color
Steel + Copper
Material
AISI 1045 (SM 45C) +MoS2 Coating + #500SP + Graphite

bronze oilless bushes3

Self-aligning type unit bearings applicable to high loads

Copper self-lubricating spherical bearings – High-Quality Price

Suitable for self-aligning type element bearings under high load.

Spherical bearing, inner ring using Graphite brass bearing, outer ring using bearing steel, and the implementation of molybdenum disulfide coated self-aligning structure bearing. The outer ring is divided into 2 equal parts and is held by the retaining ring.

The characteristics of
■ standard E-type, size compatibility, and high precision.
■ In the circular direction of the shaking movement, the hardness can be large shaking Angle.
■ Can be used without an oil supply, and very long life.

SPS ball material is made with high-strength copper alloy, and the inserted solid lubricant materials are made with graphite and PTFE.

The spherical bearings are self-aligning type bearings composed of the inner races and high carbon chromium bearing steel outer races, which are coated with molybdenum disulfide. The outer races are split into two parts, which are fixed with snap rings.

The outer ring of carbon chromium steel, fractured, hardened, and phosphate, surface treated with MoS2.

Key Characteristics:

1. Based on GE type of spherical bearing.
2. Extremely high load capacity, good anti-wear, and low friction.
3. Particularly appropriate for low speed and high load.
4. Suitable for oscillation or intermittent motion where oil film is hard to be formed.
5. Good chemical resistance and anti-corrosion characteristics.

Service range
Lubrication conditions Dry
Service temperature range
(°F)
-40 to +302
allowable max. contact pressure : P
(N/mm2)
39.2
allowable max. velocity : V
(m/s)
0.15
Allowable max. PV value
(N/mm2・m/s)
0.80

JQB Bronze Self-lubricating Spherical Oscillating Slide Bearing

Joint Spherical Bearings
Our company offers numerous variants of “GE” spherical bearings, including spherical bearings for lubricated applications.
variants, including spherical bearings for lubricated applications, spherical bearings for
Spherical plain bearings for lubrication applications, not
Also known as GE.2RS.
We can offer GE spherical bearings with graphite inlay self-lubricating bearings
We can offer GE spherical bearings in a variety of sizes, including
Maintenance-free
Bearings
GE outer spherical bearings are usually lubricated. However, in addition to
to these lubricated variants of bearings, the
Maintenance-free GE spherical bearings are increasingly being used due to their practicality and the avoidance of
are increasingly being used due to their practicality and to prevent common maintenance misadventures
problems.
Having its own line of maintenance-free spherical bearings and maintaining
line and maintains a large inventory of them.

Applications of GE outer spherical bearings
An example of an application for GE outer spherical bearings is
oil cylinders in the offshore market.
However, GE spherical self-lubricating graphite bearings are also often used in rod end bearings various agricultural machineries, such as Rod end bearings and hitch points in various agricultural machines, such as dump trailers.
For example, at the hitch points of dump trailers.
Want to know more about GE spherical graphite self-lubricating bearings?
Together with you, we turn technical challenges into tailor-made
solutions. As a result, the best service is our standard.
Our standard. Extensive material knowledge is combined with extensive
of experience in specific applications. The result? A competitive
price and high-quality components and assemblies.
For more information, you can contact us by phone and email.
Mail.

Radial Spherical Plain Bearings Size, plain bearing, an equivalent graphite impregnated brass bush

Standard No. d(H7) D1(h6) B C D b Alignment Angle (°) Allowable Radial Load (kN) Allowable Thrust Load (kN)
JQB-015 15 26 12 9 22 4 8 6.5 0.5
JQB-020 20 32 16 14 28 4 4 12.6 1.4
JQB-025 25 42 21 18 36 4 5 21.8 2.5
JQB-030 30 50 27 23 44 4 6 32 3.5
JQB-035 35 55 30 26 49 4 5 43.7 4.8
JQB-040 40 62 33 28 55 4 6 54.7 5.7
JQB-045 45 72 36 31 62 4 5 69.7 7.2
JQB-050 50 80 42 36 70 4 5 92.4 10
JQB-060 60 100 53 45 90 4 6 143 16
JQB-070 70 110 58 50 99 4 5 181 20
JQB-080 80 130 70 60 115 4 6 254 30
JQB-090 90 140 76 65 125 4 6 313 36
JQB-100 100 160 88 75 145 6 6 544 64
JQB-110 110 170 93 80 155 6 5 642 73
JQB-120 120 190 105 90 170 6 6 797 94
JQB-130 130 200 110 95 180 6 5 880 105
JQB-140 140 210 90 70 180 6 7 668 56
JQB-150 150 220 120 105 200 6 5 1135 129
JQB-160 160 230 105 80 200 6 8 891 73
JQB-180 180 260 105 80 225 6 6 1002 74
JQB-200 200 290 130 100 250 6 7 1434 117
JQB-220 220 320 135 100 275 6 8 1577 118
JQB-240 240 340 140 100 300 9 8 1720 118
JQB-260 260 370 150 110 325 9 7 2075 143
JQB-280 280 400 155 120 350 9 6 2455 172
JQB-300 300 430 165 120 375 9 7 2630 172

Copper self-lubricating bushing

self-lubrication articulated spherical plain bearing with graphite plugs

Alloy materials

Model JDB-1 JDB-2 JDB-3 JDB-4 JDB-5
Grade
China Brands
GB1776-87
ZCuZn25
AI6Fe3Mn3
ZCuSn6Zn6Pb3 ZCuAI10Fe3 ZCuSu10P1 Steel+ZCuSn6Zn6Pb3 HT250 GCr15
International
ISO1338
GCuZn25
AI6Fe3Mn3
GCuSn6Zn6Pb3 GCuAI10Fe3 CuSn12 Steel+CuSn6Zn6Pb3Fe3Ni5 B1
Germany
DIN
G-CuZn25
AI5
GB-CuSn5Zn5Pb5 GB-CuAI10Ni GB-CuSn10 Steel+CuSn6Zn6Pb3Ni 100Cr6
Japanese
JIS
HBsC4 BC6 AIBC3 BC3 BC6 FC250 SUJ2
United States
ASTM/UNS
C86300 C83600 C95500 C90800 C83600 Class40 52100
British Standard HTB2 LG2 AB1 PB4 LG2

Material alloy chemical composition

Chemical Elements JDB-1 JDB-2 JDB-3 JDB-4 JDB-5
Cu ( % ) Rest Rest Rest
Sn ( % ) 6 10 6
Zn ( % ) 25 6 6
Ni ( % )
AI ( % ) 6 10
Fe ( % ) 3 3 Rest Rest
Mn ( % ) 3 0.905 – 1.3 0.20 – 0.40
Cr ( % ) 1.30 – 1.65
C ( % ) 2.5 – 4 0.95 – 1.05
Si ( % ) 1.0 – 1.3 0.15 -0.35
Pb ( % ) 3 3

What are the methods of repairing plain bearings? In the maintenance methods of plain bearings, the structure of integral bearings and split bearings is different. Then, what are the common maintenance methods of plain bearings? Let’s get to know about it!

One, sliding bearing – integral bearing

1. When the bearing hole is worn, it is generally repaired by replacing the bearing and boring, reaming or scraping the bearing hole; Plastic deformation can also be used, that is, to shorten the bearing length and reduce the inner diameter of the method of repair.

2. After the inner hole of the bearing without shaft sleeve is worn, it can be repaired by setting method, that is, boring the bearing hole, pressing it into the processed bushing, and then dressing according to the journal to meet the requirements.

Two, plain bearing – split bearing

1, replace the bearing bush. Serious burning loss, tile burning loss area is large, wear depth, can not be saved by turning and running in the method; The bearing alloy of tile lining is thinned to limit size; Bearing bush damage or crack serious; Wear is serious, radial clearance is too large to adjust.
2. Scraping bearings. The usual maintenance method is to scrape the inner surface of the bearing bush after cleaning, and then scrape it with the journal until the required contact accuracy is regained. For some lighter scratches or a local burn, you can clean and replace the lubricating oil, and then use the method of running in the operation to deal with, without having to disassemble scraping.

3. Adjust the radial clearance. Bearing wear causes radial clearance to increase, resulting in oil leakage, vibration, wear and other phenomena. When repairing, if the gasket back to the bearing tile is removed, it should be scraped according to the bearing landscape. If there are no adjusting gaskets between the bearing tiles, copper plating or thin copper skin can be applied to the back of the bushing, but it must be firmly padded to prevent shifting. When the alloy layer on the bushing is too thin, anti-wear alloy should be poured again or scraped after replacing the new bushing.

4. Reduce the contact Angle and increase the size of the oil wedge. With the increase of running time, the wear of sliding bearing increases gradually, forming journal subsidence and increasing contact Angle, which worsens lubrication conditions and speeds up wear. In the case of radial clearance need not be adjusted, the scraper can be used to open large tile, reduce the contact Angle, reduce the contact range, and increase the size of the oil wedge to repair. Sometimes this repair and radial clearance adjustment at the same time will get better repair results.

5. Repair welding and surfacing. Bearings with wear, scratch, fracture, or other defects can be repaired by repair welding or surfacing welding. Generally use gas welding repair bearing bush.

6. Re-pouring bearing lining. For sliding bearings with serious wear and failure, repair welding or surfacing welding can no longer meet the requirements, so it is necessary to re-cast bearing alloy, which is a very common repair method. To check the sliding bearing regularly to extend the service life.

GE 45 ES-2RS equivalent graphite impregnated brass bush
Radial spherical plain bearing metric sizes, plain bearing i.e. GE 45 ES 2RS

GE Spherical Bearing GE 45 ES-2RS an equivalent graphite impregnated brass bush Radial spherical plain bearing, requiring maintenance, sealed, metric sizes GE 45 ES-2RS an equivalent graphite impregnated brass bush Radial spherical plain bearing, requiring maintenance, sealed, metric sizes

Radial spherical plain bearing, requiring maintenance, sealed, metric sizes

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