Copper self-lubricating spherical bearings
Copper self-lubricating spherical bearings
Say goodbye to the hassle of frequent lubrication maintenance. Our self-lubricating technology ensures smooth operation and reduces wear and tear, extending the lifespan of your equipment. Experience uninterrupted productivity and cost savings as you bid farewell to the need for messy lubricants and time-consuming upkeep.
Manufacturing on Demand, alternative solutions
Copper self-lubricating spherical bearings
Designs and manufactures brass graphite oscillating bearing spherical plain bearing for the mechanical industry in general.
Shop a large range of copper bushing at bronzelube.com. Support all your metal copper bushing and maintenance repair needs … Bronze Solid Enchase Self-lubricating Bearing
Sphere Oscillating Bearing, Spherical plain bearings supplier, JDBS spherical plain bearing, JQB self-lubricating spherical joint bearing
Designs and manufactures copper oscillating bearing spherical plain bearing joint bearing graphite oilless bearing and systems for the mechanical industry in general.
Radial spherical plain bearings dimensions, Radial spherical plain bearings
Maintenance-Free Bearings, Maintenance Self-lubrication bearings
Sliding contact surface, standard, spherical bronze bearing Radial spherical plain bearings
We offer a full line of standard & custom-designed spherical plain bearings to the aerospace industry. Both metal-to-metal & self-lubricating bronze bearings plugged graphite.
Radial spherical plain bearings are designed to accommodate radial and combined radial and axial loads, as well as misalignments. This special design includes a t graphite impregnated brass bush
The bearings are low maintenance and can be self-lubricated by self-lubricating graphite spherical bearings.
Designed for radial and combined radial and axial loads
Long service life
Minimal maintenance
Suitable for heavy static, alternating or shock loads
Spherical plain bearings (plugged graphite), or bushings, are metal-on-metal bearings consisting of a spherically ground inner ring housed in a mating outer ring without any rolling elements.
- oscillating bearing; spherical plain bearing Joint Bearing
Spherical plain bearings have a self-aligning function and are suitable for applications where the rotating shaft has a deflection angle. The sliding bearings are self-aligning bearing unit systems made entirely of metal-graphite self-lubricating bearings. They include base bearings, rod-end bearings, and spherical bearings, and the product range is constantly being expanded.
Self-Lubricating Spherical Bearings
Suspension Bridges maintenance-free bearings. The spherical plain bearings with self-lubricating material technology will accommodate the small but important movements that occur between the bridge and its supporting cables.
“Wind pressure, loads and vibrations from traffic flow and temperature variations are all causes of roadway movement on suspension bridges,” said the low-maintenance, but very effective solution Suspension Bridges maintenance-free bearing oscillating bearing; spherical plain bearing solution.
Conventional roller bearings are not suitable for bridges under constant heavy loads for long periods of tiny movements and the possibility of surface failures. Our company’s oscillating bearing; spherical plain bearing solves this problem by providing a larger load bearing surface, providing sufficient durability for the life of the bridge without the need for repair or replacement.
The design of each oscillating bearing; spherical plain bearing mount ensures that even if the sliding layer is damaged by exposure to loads in excess of the design value, the structure of the joint is protected and the function of the sliding bearing is reduced.
These challenging requirements developed bearing solutions, and engineers used a combination of materials from the standard, well-proven product line of self-lubricating oilless bearings. The connecting balls are made of metallic materials and are pressed into the manufactured plain bearings. Low-friction plain bearings include a backing made of steel, stainless steel, or bronze and a surface layer for self-lubricating bearings. The surface layer is a bronze material manufactured using powder metallurgy technology – it is not porous and oil-impregnated, but highly compressed and coated with a solid lubricant material, such as graphite or PTFE.
The bearing housing forms a two-part spherical ring to provide longer maintenance-free service life, high static and dynamic load capacity, and low friction characteristics produced by a uniform layer of solid lubricant.
The design is completed by the use of a thrust self-lubricating bearing, also made from, which absorbs axial forces. This bearing is ideal for dry running at slow sliding speeds, has a very high resistance and is well suited to extreme temperatures and corrosion.
This is not the first time that plain bearings have provided a reliable, low-maintenance solution for bridge construction projects. Many bridges around the world have benefited from this self-lubricating bearing technology for bridge design applications.
A leading global supplier of plain bearings and self-lubricating bearings, the company provides products and services to vehicle and equipment manufacturers and service personnel in the automotive, light, medium, and heavy commercial, marine, rail, power generation, and industrial markets worldwide.
Radial Spherical Plain Bearings
A spherical plain bearing (plugged graphite), or bushing, is a metal-to-metal bearing consisting of a spherically ground inner ring mounted in a mating outer ring without any rolling elements. While all plain bearings are precision ground and made of hardened steel, they can be customized to include special materials, clearances, surface finishes or configurations to suit unique applications.
Size Range. Available in bore diameters from 12.7 mm to 600 mm (0.500 in. to 23.622 in.).
Design Attributes
Rings manufactured from hardened steel help provide consistent, reliable performance.
Phosphate-treated steel collars coated with molybdenum disulfide (MoS2) minimize friction on contact surfaces.
Simplified housing and shaft design reduce installation time.
Applications
A-frames, tipping cylinders, front and rear struts, and steering cylinders for mining trucks
Equalizing track bars, lift and tilt cylinders, dozer blades, trunnion balls, and trencher blades for bulldozers
Articulated upper and lower steering cylinders and movable arm and bucket cylinders for wheel loaders
Rod and bucket cylinders for hydraulic excavators
Other applications for space shuttles, heavy movable structures, and various vehicles
POSA PHSA POS PHSSpherical plain bearings rod ends rod ends bearings rod ends
thrust spherical plain bearing thrust articulated bearing Spherical plain thrust bearing
CODE | d | H7 | D1 | h6 | B | C | D | b | adjust the angle | bearing radial load | |
JDBS-015 | 15 | +0.018 0 |
26 | 0 -0.013 |
12 | 9 | 22 | 4 | 8 | 6.5 | 0.5 |
JDBS-020 | 20 | +0.021 0 |
32 | 0 -0.016 |
16 | 14 | 28 | “ | 4 | 12.6 | 1.4 |
JDBS-025 | 25 | “ | 42 | “ | 21 | 18 | 36 | “ | 5 | 21.8 | 2.5 |
JDBS-030 | 30 | “ | 50 | “ | 27 | 23 | 44 | “ | 6 | 32 | 3.5 |
JDBS-035 | 35 | +0.025 0 |
55 | 0 -0.019 |
30 | 26 | 49 | “ | 5 | 43.7 | 4.8 |
JDBS-040 | 40 | “ | 62 | “ | 33 | 28 | 55 | “ | 6 | 54.7 | 5.7 |
JDBS-045 | 45 | “ | 72 | “ | 36 | 31 | 62 | “ | 5 | 69.7 | 7.2 |
JDBS-050 | 50 | “ | 80 | “ | 42 | 36 | 70 | “ | “ | 92.4 | 10 |
JDBS-060 | 60 | +0.030 0 |
100 | 0 -0.022 |
53 | 45 | 90 | “ | 6 | 143 | 16 |
JDBS-070 | 70 | “ | 110 | “ | 58 | 50 | 99 | “ | 5 | 181 | 20 |
JDBS-080 | 80 | “ | 130 | “ | 70 | 60 | 115 | “ | 6 | 254 | 30 |
JDBS-090 | 90 | +0.035 0 |
140 | 0 -0.025 |
76 | 65 | 125 | “ | “ | 313 | 36 |
JDBS-100 | 100 | “ | 160 | “ | 88 | 75 | 145 | 6 | “ | 544 | 64 |
JDBS-110 | 110 | “ | 170 | “ | 93 | 80 | 155 | “ | 5 | 642 | 73 |
JDBS-120 | 120 | “ | 190 | 0 -0.029 |
105 | 90 | 17 | “ | 6 | 797 | 94 |
JDBS-130 | 130 | +0.040 0 |
200 | “ | 110 | 95 | 180 | “ | 5 | 880 | 105 |
JDBS-140 | 140 | “ | 210 | “ | 90 | 70 | “ | “ | 7 | 668 | 56 |
JDBS-150 | 150 | “ | 220 | “ | 120 | 105 | 200 | “ | 5 | 1135 | 129 |
JDBS-160 | 160 | “ | 230 | “ | 105 | 80 | “ | “ | 8 | 891 | 73 |
JDBS-180 | 180 | “ | 260 | 0 -0.032 |
105 | “ | 225 | “ | 6 | 1002 | 74 |
JDBS-200 | 200 | +0.046 0 |
290 | “ | 130 | 100 | 250 | “ | 7 | 1434 | 117 |
JDBS-220 | 220 | “ | 320 | 0 -0.036 |
135 | “ | 275 | “ | 8 | 1577 | 118 |
JDBS-240 | 240 | “ | 340 | “ | 140 | “ | 300 | 9 | “ | 1720 | “ |
JDBS-260 | 260 | +0.052 0 |
370 | “ | 150 | 110 | 325 | “ | 7 | 2072 | 143 |
JDBS-280 | 280 | “ | 400 | “ | 155 | 120 | 350 | “ | 6 | 2455 | 172 |
JDBS-300 | 300 | “ | 430 | 0 -0.040 |
165 | 120 | 375 | “ | 7 | 2630 | “ |
How to order: Part No. d |
Advantages of self-lubricating graphite spherical plain bearings.
100% lubrication-free and maintenance-free
No lubrication is required, resistant to dust and dirt
Corrosion-resistant
for use in liquid media
Vibration damping
Corrosion-resistant
Low self-weight
Can be used in high temperature/acid and alkaline conditions depending on the material selected
Small order size or quantity
Longer life
self-lubricating radial spherical plain bearings
The outer ring of this bearing is a steel sleeve, the inner layer is a solid mosaic bearing. It is on the base of high-strength brass. A high-performance solid lubricant product inlaid with graphite or mos2 solid lubricants.It breaks through the limitations of general bearings relying on oil film lubrication. During use, the solid lubricant graphite is rubbed against the shaft by frictional heat, Excellent conditions for the formation of oil and powder,It can replace traditional flanged linear motion bearings, and linear sliding bearings, and make the solid lubrication characteristics eternal.
Oilless bearing embedded with solid lubricant, has a spherical shape.
A spherical bearing is a bearing in which the journal portion of the bearing
has a sphere shape. In the case of an oilless bearing, the surface where the sliding motion occurs is formed in a sphere shape.
Type |
Spherical Bearing
|
Color |
Steel + Copper
|
Material |
AISI 1045 (SM 45C) +MoS2 Coating + #500SP + Graphite
|
Self-aligning type unit bearings applicable to high loads
Suitable for self-aligning type element bearings under high load.
Spherical bearing, inner ring using Graphite brass bearing, outer ring using bearing steel, and the implementation of molybdenum disulfide coated self-aligning structure bearing. The outer ring is divided into 2 equal parts and is held by the retaining ring.
The characteristics of
■ standard E-type, size compatibility, and high precision.
■ In the circular direction of the shaking movement, the hardness can be large shaking Angle.
■ Can be used without an oil supply, and very long life.
SPS ball material is made with high-strength copper alloy, and the inserted solid lubricant materials are made with graphite and PTFE.
The spherical bearings are self-aligning type bearings composed of the inner races and high carbon chromium bearing steel outer races, which are coated with molybdenum disulfide. The outer races are split into two parts, which are fixed with snap rings.
The outer ring of carbon chromium steel, fractured, hardened, and phosphate, surface treated with MoS2.
Key Characteristics:
1. Based on GE type of spherical bearing.
2. Extremely high load capacity, good anti-wear, and low friction.
3. Particularly appropriate for low speed and high load.
4. Suitable for oscillation or intermittent motion where oil film is hard to be formed.
5. Good chemical resistance and anti-corrosion characteristics.
Service range | |
---|---|
Lubrication conditions | Dry |
Service temperature range (°F) |
-40 to +302 |
allowable max. contact pressure : P (N/mm2) |
39.2 |
allowable max. velocity : V (m/s) |
0.15 |
Allowable max. PV value (N/mm2・m/s) |
0.80 |
JQB Bronze Self-lubricating Spherical Oscillating Slide Bearing
Joint Spherical Bearings
Our company offers numerous variants of “GE” spherical bearings, including spherical bearings for lubricated applications.
variants, including spherical bearings for lubricated applications, spherical bearings for
Spherical plain bearings for lubrication applications, not
Also known as GE.2RS.
We can offer GE spherical bearings with graphite inlay self-lubricating bearings
We can offer GE spherical bearings in a variety of sizes, including
Maintenance-free
Bearings
GE outer spherical bearings are usually lubricated. However, in addition to
to these lubricated variants of bearings, the
Maintenance-free GE spherical bearings are increasingly being used due to their practicality and the avoidance of
are increasingly being used due to their practicality and to prevent common maintenance misadventures
problems.
Having its own line of maintenance-free spherical bearings and maintaining
line and maintains a large inventory of them.
Applications of GE outer spherical bearings
An example of an application for GE outer spherical bearings is
oil cylinders in the offshore market.
However, GE spherical self-lubricating graphite bearings are also often used in rod end bearings various agricultural machineries, such as Rod end bearings and hitch points in various agricultural machines, such as dump trailers.
For example, at the hitch points of dump trailers.
Want to know more about GE spherical graphite self-lubricating bearings?
Together with you, we turn technical challenges into tailor-made
solutions. As a result, the best service is our standard.
Our standard. Extensive material knowledge is combined with extensive
of experience in specific applications. The result? A competitive
price and high-quality components and assemblies.
For more information, you can contact us by phone and email.
Mail.
Radial Spherical Plain Bearings Size, plain bearing, an equivalent graphite impregnated brass bush
Standard No. | d(H7) | D1(h6) | B | C | D | b | Alignment Angle (°) | Allowable Radial Load (kN) | Allowable Thrust Load (kN) |
---|---|---|---|---|---|---|---|---|---|
JQB-015 | 15 | 26 | 12 | 9 | 22 | 4 | 8 | 6.5 | 0.5 |
JQB-020 | 20 | 32 | 16 | 14 | 28 | 4 | 4 | 12.6 | 1.4 |
JQB-025 | 25 | 42 | 21 | 18 | 36 | 4 | 5 | 21.8 | 2.5 |
JQB-030 | 30 | 50 | 27 | 23 | 44 | 4 | 6 | 32 | 3.5 |
JQB-035 | 35 | 55 | 30 | 26 | 49 | 4 | 5 | 43.7 | 4.8 |
JQB-040 | 40 | 62 | 33 | 28 | 55 | 4 | 6 | 54.7 | 5.7 |
JQB-045 | 45 | 72 | 36 | 31 | 62 | 4 | 5 | 69.7 | 7.2 |
JQB-050 | 50 | 80 | 42 | 36 | 70 | 4 | 5 | 92.4 | 10 |
JQB-060 | 60 | 100 | 53 | 45 | 90 | 4 | 6 | 143 | 16 |
JQB-070 | 70 | 110 | 58 | 50 | 99 | 4 | 5 | 181 | 20 |
JQB-080 | 80 | 130 | 70 | 60 | 115 | 4 | 6 | 254 | 30 |
JQB-090 | 90 | 140 | 76 | 65 | 125 | 4 | 6 | 313 | 36 |
JQB-100 | 100 | 160 | 88 | 75 | 145 | 6 | 6 | 544 | 64 |
JQB-110 | 110 | 170 | 93 | 80 | 155 | 6 | 5 | 642 | 73 |
JQB-120 | 120 | 190 | 105 | 90 | 170 | 6 | 6 | 797 | 94 |
JQB-130 | 130 | 200 | 110 | 95 | 180 | 6 | 5 | 880 | 105 |
JQB-140 | 140 | 210 | 90 | 70 | 180 | 6 | 7 | 668 | 56 |
JQB-150 | 150 | 220 | 120 | 105 | 200 | 6 | 5 | 1135 | 129 |
JQB-160 | 160 | 230 | 105 | 80 | 200 | 6 | 8 | 891 | 73 |
JQB-180 | 180 | 260 | 105 | 80 | 225 | 6 | 6 | 1002 | 74 |
JQB-200 | 200 | 290 | 130 | 100 | 250 | 6 | 7 | 1434 | 117 |
JQB-220 | 220 | 320 | 135 | 100 | 275 | 6 | 8 | 1577 | 118 |
JQB-240 | 240 | 340 | 140 | 100 | 300 | 9 | 8 | 1720 | 118 |
JQB-260 | 260 | 370 | 150 | 110 | 325 | 9 | 7 | 2075 | 143 |
JQB-280 | 280 | 400 | 155 | 120 | 350 | 9 | 6 | 2455 | 172 |
JQB-300 | 300 | 430 | 165 | 120 | 375 | 9 | 7 | 2630 | 172 |
Copper self-lubricating bushing
self-lubrication articulated spherical plain bearing with graphite plugs
Alloy materials
Model | JDB-1 | JDB-2 | JDB-3 | JDB-4 | JDB-5 | ||
---|---|---|---|---|---|---|---|
Grade China Brands GB1776-87 |
ZCuZn25 AI6Fe3Mn3 |
ZCuSn6Zn6Pb3 | ZCuAI10Fe3 | ZCuSu10P1 | Steel+ZCuSn6Zn6Pb3 | HT250 | GCr15 |
International ISO1338 |
GCuZn25 AI6Fe3Mn3 |
GCuSn6Zn6Pb3 | GCuAI10Fe3 | CuSn12 | Steel+CuSn6Zn6Pb3Fe3Ni5 | – | B1 |
Germany DIN |
G-CuZn25 AI5 |
GB-CuSn5Zn5Pb5 | GB-CuAI10Ni | GB-CuSn10 | Steel+CuSn6Zn6Pb3Ni | – | 100Cr6 |
Japanese JIS |
HBsC4 | BC6 | AIBC3 | BC3 | BC6 | FC250 | SUJ2 |
United States ASTM/UNS |
C86300 | C83600 | C95500 | C90800 | C83600 | Class40 | 52100 |
British Standard | HTB2 | LG2 | AB1 | PB4 | LG2 | – | – |
Material alloy chemical composition
Chemical Elements | JDB-1 | JDB-2 | JDB-3 | JDB-4 | JDB-5 | ||
---|---|---|---|---|---|---|---|
Cu ( % ) | Rest | Rest | Rest | – | – | ||
Sn ( % ) | – | 6 | – | 10 | 6 | – | – |
Zn ( % ) | 25 | 6 | – | – | 6 | – | – |
Ni ( % ) | – | – | – | – | – | – | – |
AI ( % ) | 6 | – | 10 | – | – | – | – |
Fe ( % ) | 3 | – | 3 | – | – | Rest | Rest |
Mn ( % ) | 3 | – | – | – | – | 0.905 – 1.3 | 0.20 – 0.40 |
Cr ( % ) | – | – | – | – | – | – | 1.30 – 1.65 |
C ( % ) | – | – | – | – | – | 2.5 – 4 | 0.95 – 1.05 |
Si ( % ) | – | – | – | – | – | 1.0 – 1.3 | 0.15 -0.35 |
Pb ( % ) | – | 3 | – | – | 3 | – | – |
What are the methods of repairing plain bearings? In the maintenance methods of plain bearings, the structure of integral bearings and split bearings is different. Then, what are the common maintenance methods of plain bearings? Let’s get to know about it!
One, sliding bearing – integral bearing
1. When the bearing hole is worn, it is generally repaired by replacing the bearing and boring, reaming or scraping the bearing hole; Plastic deformation can also be used, that is, to shorten the bearing length and reduce the inner diameter of the method of repair.
2. After the inner hole of the bearing without shaft sleeve is worn, it can be repaired by setting method, that is, boring the bearing hole, pressing it into the processed bushing, and then dressing according to the journal to meet the requirements.
Two, plain bearing – split bearing
1, replace the bearing bush. Serious burning loss, tile burning loss area is large, wear depth, can not be saved by turning and running in the method; The bearing alloy of tile lining is thinned to limit size; Bearing bush damage or crack serious; Wear is serious, radial clearance is too large to adjust.
2. Scraping bearings. The usual maintenance method is to scrape the inner surface of the bearing bush after cleaning, and then scrape it with the journal until the required contact accuracy is regained. For some lighter scratches or a local burn, you can clean and replace the lubricating oil, and then use the method of running in the operation to deal with, without having to disassemble scraping.
3. Adjust the radial clearance. Bearing wear causes radial clearance to increase, resulting in oil leakage, vibration, wear and other phenomena. When repairing, if the gasket back to the bearing tile is removed, it should be scraped according to the bearing landscape. If there are no adjusting gaskets between the bearing tiles, copper plating or thin copper skin can be applied to the back of the bushing, but it must be firmly padded to prevent shifting. When the alloy layer on the bushing is too thin, anti-wear alloy should be poured again or scraped after replacing the new bushing.
4. Reduce the contact Angle and increase the size of the oil wedge. With the increase of running time, the wear of sliding bearing increases gradually, forming journal subsidence and increasing contact Angle, which worsens lubrication conditions and speeds up wear. In the case of radial clearance need not be adjusted, the scraper can be used to open large tile, reduce the contact Angle, reduce the contact range, and increase the size of the oil wedge to repair. Sometimes this repair and radial clearance adjustment at the same time will get better repair results.
5. Repair welding and surfacing. Bearings with wear, scratch, fracture, or other defects can be repaired by repair welding or surfacing welding. Generally use gas welding repair bearing bush.
6. Re-pouring bearing lining. For sliding bearings with serious wear and failure, repair welding or surfacing welding can no longer meet the requirements, so it is necessary to re-cast bearing alloy, which is a very common repair method. To check the sliding bearing regularly to extend the service life.
GE 45 ES-2RS equivalent graphite impregnated brass bush
Radial spherical plain bearing metric sizes, plain bearing i.e. GE 45 ES 2RS
Radial spherical plain bearing, requiring maintenance, sealed, metric sizes
Your expert in self-lubricating Bearing
and Bronze alloys – serving globally
Brand replacement products and functionally equivalent parts, alternative solutions
Manufactures flange bronze bearings, service & maintenance companies to meet the exacting specifications required in a wide range of industrial applications.
Machined bronze bushing that meet the exacting requirements & specifications supplied by our clients. Spherical bearings, spindles, semi-spheres and supports that we have manufactured.
You will find to follow a selection of self lubricating bronze bearing material CuSn7Zn4Pb7, CuSn12, CuAl10Fe5Ni5,
CuZn25Al5Mn4Fe3
Alternative solution,We offer an outsourced machining service for bronze bushes, manufacturing precise parts to the designs supplied to us by our clients.
Selection of other composite bushing material of self lubricating bearing that we have manufactured.
Wrapped Bronze Sleeve Bearing, Are you interested in our products?
Manufacturer of bimetal and steel bronze bushing parts according to client’s drawing.