Bimetal Bushing
Bimetal Bushing
Say goodbye to the hassle of frequent lubrication maintenance. Our self-lubricating technology ensures smooth operation and reduces wear and tear, extending the lifespan of your equipment. Experience uninterrupted productivity and cost savings as you bid farewell to the need for messy lubricants and time-consuming upkeep.
Manufacturing on Demand, alternative solutions
Bimetal Bushing
Bi-metal Bush Auto Bushing Bearing Manufacturer
It has high fatigue strength, load capacity, and impact strength. The product is applied to track roller, air compressor, especially replaced the Centrifugal casting bimetal bushing for the track roller application. the alloy thickness becomes uniform compared with the centrifugal casting bimetal bushing, and save a lot of material, which make the product cost performance higher.
Bimetal Bushing, China Bimetal Bearing – High-Quality Price Ratio, Bimetal Bushing – Oilless Self-lubricating Tech, Auto bushings
Strives to Offer Cost-saving, Stable Performance Bearings and Bushings. Contact Us.
Bimetal Bush, Traditional Sourcing Brought Online. Find Quality Products & Contact Verified Suppliers!
Bimetallic slide bearing is a surface sintered CuPb10Sn10 material with a steel plate as the base. This product is one of the strongest copper-lead alloys* and is used in a wide range of applications. * suitable for bearing medium speed, high impact load bushings, thrust washers, and other multi kinds of applications. jf800 bimetallic bearing applications must be designed with oil lubrication conditions. General low-speed occasion oiling condition is assembly with grease fully closed, use the oil bolt oiling according to the cycle, for example, car balance bridge, spring steel plate seat hole, brake shoes; steering knuckle; motion linkage; punching machine sliding parts; bulldozer support wheel, heavy dynamic wheel, etc.. The movement of medium-speed occasions should be configured with oil cup thin oil lubrication, for example connecting rod parts, punching and shearing machine shaft parts, and conveyor wheel parts. High-speed occasions are immersed in oil refueling conditions, such as gearbox body, oil pump, oil cylinder, engine, clutch, etc.
Types: Bimetal bushes come in various types, including collar type and directly supply type. They are widely used in heavy equipment such as excavators and bulldozers’ track systems.
Dimensions: Bimetal bushes can be customized in various sizes and shapes, including thin-walled types, to meet different application needs.
Materials:
Base Material: High-quality low-carbon steel is commonly used as the base material, such as SAE 1008/SAE 1010 or other materials specified by the customer. Lining: Sintered bronze materials like SAE-49, SAE-792, SAE-793, SAE-794, and bimetal are used for lining due to their excellent wear resistance and load-bearing capacity. Surface Treatment: Some bimetal bushes are coated with copper, such as a 0.002mm copper coating, to enhance corrosion resistance.
Features:
Bimetal bushes are suitable for bearing heavy loads and impact loads. They have corrosion resistance, are easy to install, and are suitable for emergency replacements. Due to their structure, bimetal bushes are more compact, lighter, and cleaner than traditional metal bearings. Low-friction materials can reduce power loss, thereby improving output and efficiency. Applications: Bimetal bushes are widely used in construction equipment, automotive, and engineering fields, including brakes, gearboxes, connecting rods, steering, and other components.
Environmentally Friendly: Some bimetal bushes are lead-free, complying with increasingly strict environmental regulations.
Custom Solutions: Customized exclusive solutions and products can be provided according to customer requirements.
Providing bimetal bushes, offering a complete set of solutions from design to manufacturing.
Metal & Bimetal – Bronze Bearings – Steel Bushings
CuSn10Pb10 bi-metal bushing bearings are composite bearings made of a steel base and a surface layer of the tin-lead-bronze alloy CuSn10Pb10. These bearings are crafted to endure heavy loads and are well-suited for applications that involve oscillating movements and low frequencies. They find extensive use across the automotive sector, construction machinery, and a broad spectrum of industrial equipment.
Features and Benefits:
- Material Qualities: The CuSn10Pb10 alloy strikes an excellent balance between strength and malleability, showcasing a hardness range of 60-100 HB.
- High Load Support: Capable of supporting significant loads, these bearings have a maximum PV value of 10N/mm²·m/s and can handle up to 65 N/mm² in load capacity.
- Temperature Resistance: They perform efficiently under temperatures up to 150℃ with grease lubrication and up to 250℃ with oil lubrication.
- Adaptability: Ideal for a myriad of applications, including engine components, transmission systems, and other heavy-duty machinery.
- Maintenance Needs: To avoid early wear and ensure ongoing smooth operation, periodic lubrication is required.
- Customizable Design: The bearings’ dimensions and configuration can be tailored to match specific requirements.
Use Cases:
These bearings are pivotal in various domains, such as:
- Construction Machinery: Employed in track chassis, towing, and tension wheelsets.
- Automotive Applications: Utilized for balance shaft, kingpin, rod, camshaft, differential, gearbox bushings, engine main bearings, and thrust washers.
- Industrial Equipment: Found in motor bearings, food processing machinery, and electrical appliances.
Maintenance and Design Aspects:
- Lubrication: Regular lubrication maintenance is crucial, with some models featuring external holes for easier relubrication.
- Design Innovations: Bearings are designed with internal surface channels to cater to diverse lubrication needs, aiming for low friction and reduced wear even in challenging refueling conditions.
Selection Guide:
When choosing a CuSn10Pb10 bi-metal bushing bearing, consider:
- Size and Load: Ensure the chosen bearing fits the size and load demands of your project.
- Operating Environment: Assess the operational temperature range and lubrication requirements.
- Supplier Reliability: Opt for suppliers with a proven track record in delivering quality bearings.
- Customization Options: For unique needs, seek suppliers that offer bespoke solutions.
In essence, CuSn10Pb10 bi-metal bushing bearings offer a durable, flexible solution for applications demanding robust, reliable bearings. With appropriate selection, regular maintenance, and correct lubrication, they are poised to deliver lasting performance across various industrial and automotive settings.
BI-METAL BUSH, Fiber Reinforced Composite bearings are available as bushes, plates, bearing segments, and special forms, depending on the particular material type.
Automotive bushings, Oilless Bushing/bimetal Bush Material Bi-metal Bearing
Bi-Metallic Bushes – Unique Spares & Automobiles
Bi-Metallic Bushes
(Bimetal Bushes Size Ranging 12.5mm To 140mm)
Bimetal bushes are composed of two metal strips, in two different materials which when coupled with the steel strip act as an internal covering. Bimetal bushes are widely used for applications with intermediate impacts, vibratory loads, and friction.
- Steel (Grade: SAE1010)
- Copper alloy Base
- Tin/Lead Plate
Material steel+CuPb10Sn10
Bimetal Bush Typical application
Application: con-rod of automobile engines, engineering, and agriculture machinery, heavy-duty construction machinery, etc.
Performance | Data | |
Max dynamic Load P | 140N/mm² | |
Max line speed V | Grease lubrication | 2.5m/s |
Max PV value | Grease lubrication | 2.8N/mm²·m/s |
Friction coef μ | Grease lubrication | 0.05~0.15 |
Max line speed V | Oil lubrication | 5m/s |
Max PV value | Oil lubrication | 10N/mm²· m/s |
Friction coef μ | Oil lubrication | 0.04~0.12 |
Max Working temperature | Grease lubrication | 150℃ |
Performance | Data | |
Max Working temperature | Oil lubrication | 250℃ |
Mating Axis | Hardness | ≥53HB |
Mating Axis | Roughness | Ra=0.32~0.63 |
Alloy Hardness | 80~120 | |
Heat-conducting Coefficient | 47W/(m·k) | |
Coefficient of linear expansion | 18×10-6K-1 | |
according to customers’ special requests while out of this table. |
Bimetal Bush manufacturers & suppliers
The Designing of Oil Indentation, Lubrication Hole Sizes
To ensure proper lubrication of the bush during performance, the following sizes of lubrication holes are recommended:
- For shaft diameter 14−2214-2214−22 mm: Lubrication hole diameter 333 mm
- For shaft diameter 22−4022-4022−40 mm: Lubrication hole diameter 444 mm
- For shaft diameter 40−5040-5040−50 mm: Lubrication hole diameter 555 mm
- For shaft diameter 50−10050-10050−100 mm: Lubrication hole diameter 666 mm
- For shaft diameter 100−180100-180100−180 mm: Lubrication hole diameter 777 mm
Note: The lubrication hole should be away from the butt joint and loading area and designed to be easy for oil feeding.
Thickness of JF Bearing
Nominal Thickness (mm) | Thickness of Steel Backing (mm) | Thickness of Bronze Layer (mm) |
1 | 0.6 | 0.4 |
1.5 | 1 | 0.5 |
2 | 1.4 | 0.6 |
2.5 | 1.9 | 0.6 |
3 | 2.3 | 0.7 |
3.5 | 2.8 | 0.7 |
4 | 3.2 | 0.8 |
Inspecting the Tolerance of Wall Thickness
Measurement Methods
- For bushes with width ≤15≤ 15≤15 mm, measurement should be carried out on the circle of the middle section of the width.
- For bushes with width >15> 15>15 mm, measurement should be carried out on the two circles (5 mm from each end).
- The measuring point should be selected according to the figure (avoiding oil grooves, pockets, indentations, and print marks).
The figure provided illustrates the locations for inspecting bush wall thickness, highlighting three main points distributed at 120° intervals.
If you need any further details or have specific questions regarding the information, feel free to ask!
Your expert in self-lubricating Bearing
and Bronze alloys – serving globally
Brand replacement products and functionally equivalent parts, alternative solutions
Manufactures flange bronze bearings, service & maintenance companies to meet the exacting specifications required in a wide range of industrial applications.
Machined bronze bushing that meet the exacting requirements & specifications supplied by our clients. Spherical bearings, spindles, semi-spheres and supports that we have manufactured.
You will find to follow a selection of self lubricating bronze bearing material CuSn7Zn4Pb7, CuSn12, CuAl10Fe5Ni5,
CuZn25Al5Mn4Fe3
Alternative solution,We offer an outsourced machining service for bronze bushes, manufacturing precise parts to the designs supplied to us by our clients.
Selection of other composite bushing material of self lubricating bearing that we have manufactured.
Wrapped Bronze Sleeve Bearing, Are you interested in our products?
Manufacturer of bimetal and steel bronze bushing parts according to client’s drawing.