Plain Bearings Move Heavyweight Radial Gates

Bearings and Bushings for the Future: Precision and Customization: Our company, in bearing engineering with decades of experience, designs and develops high-precision self-lubricating bronze bearings & plain bushes. We offer a wide array of sliding bearings tailored to meet specific needs. Renowned for our expertise in custom bronze bushing and slide plate solutions, we provide an expansive selection of bushing metal alloys. Contact us today to benefit from unparalleled services at competitive prices.

Plain Bearings Move Heavyweight Radial Gates

Leaded, Phosphor And Aluminium Bronzes Plates and Bearing，

Bearing Bushing, Search Our Material Alloy

Dam Gate Bearings: Maintenance-Free Plain Bearings for Heavyweight Radial Loads Solution

Maintaining dam gates in hydropower settings is no small task. With the extreme radial loads and the constant presence of water, components need to be exceptionally robust. That’s where maintenance-free plain bearings come in, offering unparalleled performance specifically tailored to dam gate applications.

Durable Bearings for Dam Gate Mechanisms: Maintenance-free, high-strength bearings designed for demanding dam gate environments. Low friction and vibration damping. Optimize performance!

Here’s a closer look at the key features that make these bearings the perfect fit for this challenging environment.

  1. Maintenance-Free Operation:
    Plain bearings used in dam gates are self-lubricating, eliminating the need for routine maintenance. This feature is crucial given the difficulty of accessing and servicing components in such massive structures. Their self-sustained lubrication ensures a longer service life.
  2. Durable Material:
    Made from bronze, these bearings boast high self-lubricating properties and exceptional resistance to corrosion, crucial for components often submerged or exposed to water. Bronze also handles high loads, providing a strong, durable foundation for the gate’s operation.
  3. Radial Load Handling:
    The bearings are designed to withstand the immense radial load created by water pressure and the gate’s weight. Because this load is unidirectional, traditional lubrication methods would not be as effective.
  4. Solid Lubricant Plugs:
    Incorporating solid lubricant plugs made from PTFE (Polytetrafluoroethylene), graphite, and other additives, the bearings ensure consistent lubrication throughout the operation. This innovative design removes the need for external lubrication during use.
  5. High-Strength Copper Alloy:
    The use of a high-strength copper alloy enhances corrosion resistance and structural integrity. This feature is critical for maintaining stability in the often-harsh dam environment.
  6. Low-Friction Operation:
    The bearing’s special sliding layer reduces friction, enabling the dam gates to open and close smoothly, even at low speeds. This low-friction operation ensures reliability and reduces the strain on the overall system.
  7. Vibration and Shock Absorption:
    The sliding material’s properties effectively dampen vibrations and shock loads during gate operations, ensuring a safe and reliable construction. This helps minimize stress and extend the overall lifespan of the components.
  8. Scheduled Maintenance:
    Despite being maintenance-free, periodic checks for fit and function are recommended to ensure these bearings continue to perform optimally over their long service life.
  9. Ideal for Dam Applications:
    With their combination of high load capacity, corrosion resistance, low friction, and vibration damping, these plain bearings are ideal for dam gate mechanisms. They provide reliable and smooth operation, even in the most challenging conditions.

These bearings are vital components in hydropower dam gates, ensuring the smooth and consistent movement of the gates under even the most demanding conditions. With their robust design and maintenance-free operation, they offer reliability that stands the test of time.

Graphite Plugged (SLP)

Plain Bearings Move Heavyweight Radial Gates

High-Performance Dam Gate Bearings

Discover maintenance-free, self-lubricating bearings for dam gates. Withstand heavy loads and harsh conditions. Reliable, efficient, and durable.

Maintaining dam gates in hydropower settings is no small task. With the extreme radial loads and the constant presence of water, components need to be exceptionally robust. That’s where maintenance-free plain bearings come in, offering unparalleled performance specifically tailored to dam gate applications. Here’s a closer look at the key features that make these bearings the perfect fit for this challenging environment.

  1. Maintenance-Free Operation:
    Plain bearings used in dam gates are self-lubricating, eliminating the need for routine maintenance. This feature is crucial given the difficulty of accessing and servicing components in such massive structures. Their self-sustained lubrication ensures a longer service life.
  2. Durable Material:
    Made from bronze, these bearings boast high self-lubricating properties and exceptional resistance to corrosion, crucial for components often submerged or exposed to water. Bronze also handles high loads, providing a strong, durable foundation for the gate’s operation.
  3. Radial Load Handling:
    The bearings are designed to withstand the immense radial load created by water pressure and the gate’s weight. Because this load is unidirectional, traditional lubrication methods would not be as effective.
  4. Solid Lubricant Plugs:
    Incorporating solid lubricant plugs made from PTFE (Polytetrafluoroethylene), graphite, and other additives, the bearings ensure consistent lubrication throughout the operation. This innovative design removes the need for external lubrication during use.
  5. High-Strength Copper Alloy:
    The use of a high-strength copper alloy enhances corrosion resistance and structural integrity. This feature is critical for maintaining stability in the often-harsh dam environment.
  6. Low-Friction Operation:
    The bearing’s special sliding layer reduces friction, enabling the dam gates to open and close smoothly, even at low speeds. This low-friction operation ensures reliability and reduces the strain on the overall system.
  7. Vibration and Shock Absorption:
    The sliding material’s properties effectively dampen vibrations and shock loads during gate operations, ensuring a safe and reliable construction. This helps minimize stress and extend the overall lifespan of the components.
  8. Scheduled Maintenance:
    Despite being maintenance-free, periodic checks for fit and function are recommended to ensure these bearings continue to perform optimally over their long service life.
  9. Ideal for Dam Applications:
    With their combination of high load capacity, corrosion resistance, low friction, and vibration damping, these plain bearings are ideal for dam gate mechanisms. They provide reliable and smooth operation, even in the most challenging conditions.

These bearings are vital components in hydropower dam gates, ensuring the smooth and consistent movement of the gates under even the most demanding conditions. With their robust design and maintenance-free operation, they offer reliability that stands the test of time.

Reliable Bearings for Dam Gates：Ensure smooth gate operation with self-lubricating plain bearings. Low friction, corrosion-resistant, and long-lasting. Ideal for hydropower.

Self-Lubricating Plain Bearings for Dam Gate Mechanisms

Self-lubricating plain bearings, also known as maintenance-free bearings, play a pivotal role in dam gate mechanisms due to their ability to function effectively in environments where traditional lubrication methods are impractical or impossible. These bearings incorporate materials with inherent lubricating properties, such as PTFE (polytetrafluoroethylene) or graphite, reducing friction and wear without the need for external lubrication. Below are some types of self-lubricating plain bearings suitable for dam gate applications:

  1. Bronze Bearings with Solid Lubricant Plugs:
    Made from high-strength copper alloys and incorporating solid lubricant plugs from PTFE, graphite, and additives, these bearings are maintenance-free even under high loads and in humid environments. Their homogeneous distribution ensures consistent lubrication throughout, and their resistance to high temperature fluctuations and contaminants makes them ideal for dam gate mechanisms where water and dust are prevalent.
  2. Steel-Lined PTFE Bearings:
    These PTFE-lined plain bearings were selected for a dam construction project in Vietnam due to their ability to handle high loads and temperature fluctuations without external lubrication. The sliding layer in the outer ring provides low-friction, moment-free load transfer, which is crucial for the reliable operation of radial gates in a dam.
  3. Self-Lubricating Bearings with Polymer-Based Materials:
    Bearings using polymer-based materials like PTFE or POM achieve self-lubrication through a transfer process that forms a friction-reducing film on the mating surface. They ensure smooth and reliable performance in linear motion systems and can be adapted for dam gate mechanisms where consistency and reliability are critical.
  4. Metallic Self-Lubricating Bearings:
    These bearings utilize metallic materials treated or combined with self-lubricating substances to deliver inherent lubrication. They are designed to withstand dynamic loads and are suitable for environments where conventional lubrication isn’t feasible.
  5. Sintered Bronze Bearings:
    Sintered bronze bearings boast high load capacity and corrosion resistance. The sintering process enhances their structural integrity, making them durable and suitable for harsh environments typical of dam gates.
  6. Self-Lubricating Spherical Bearings:
    These spherical bearings can accommodate misalignment and deformation of surrounding components, handling the heavy radial loads from water pressure and axial loads due to the inclined position of support arms. They are well-suited for dam gate applications.

Key Considerations for Dam Gate Bearings
When choosing self-lubricating plain bearings for dam gate systems, it’s crucial to consider load capacity, operating temperature range, environmental factors, and the bearing’s ability to dampen vibrations and shock loads. The specific requirements of the dam gate mechanism and the environmental conditions will determine which bearing type is best suited.

Self-Lubricating Dam Bearings：Upgrade to high-load, maintenance-free bearings. Low-friction performance for smooth gate operation. Improve efficiency and reduce downtime!

Providing Brass, Bronze, and Specialty Copper Alloys, Copper Alloy Machining Services

Plain Bearings

Available in an array of base materials, including high-strength bronze alloy, with a variety of graphite and PTFE solid lubricants.

Bearing Bronze Material

bushings, plates

Reliable performance in both critical and non-critical applications within the nuclear power sector.

Offered as bushings, plates, spherical plain bearings, and spherical bearing assemblies.

Plugged Graphite Bronze Plate

Spherical Plain Bearings

Maintenance-free spherical plain bronze graphite bearings are widely used in underwater applications where conditions are often severe and external lubrication is impractical.

Spherical Plain Bearing
2

Solutions For Every Industry

Searching for Dependable Bushing Solutions? viiplus Has What You Need.

5

Design Guides, Materials

Bushing design, Comprehensive design manuals covering a range of self-lubricating materials used in all of viiplus’s manufacturing processes.

10

Technical Guides

Manufacturing On Demand, Technical Guides For Machining Design. Discover the latest in metal alloys, materials, and design tips for manufacturing custom machined and self-lubricating bearing parts.

9

Get Instant Quote

To receive your instant quote, simply upload your drawing file and choose your production process & bushing material.

4

Prototyping, Place Order

After you place your order, we will start the production process. You will receive updates when your order has completed production and is ready to be dispatched.

1

Receive Your custom Parts

We provide precision-inspected high-quality parts, packing lists and documents, and delivery tracking.

With innovative products, we are a dependable partner in enhancing the efficiency, intelligence, and sustainability of self-lubricating bearings. We produce high-precision components, bushings for powertrain and chassis applications, and various bronze and plain bearing solutions for numerous industrial uses.

High-precision components, self-lubricating bearing, and services

Your Partner in the Self-lubricated Bearing Bronze Industry – Quality Guaranteed