High Precision CuAl10Fe5Ni5 Bronze Bearings – Lubricated High-Speed Bearings
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CuAl10Fe5Ni5 is a copper-based alloy known for its high strength, high hardness, good electrical and thermal conductivity, and excellent wear resistance. This alloy is typically used for manufacturing components like bearings, slides, and liners that need to withstand high loads and wear.
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The composition of CuAl10Fe5Ni5 roughly includes:
- Copper (Cu): The base metal, providing good electrical and thermal conductivity.
- Aluminum (Al): Enhances the hardness and strength of the alloy.
- Iron (Fe): Improves the strength and wear resistance of the alloy.
- Nickel (Ni): Increases the corrosion resistance and hardness of the alloy.
Typical Applications Nickel Aluminum Bronze C95500/C95520.
ISO 1338 / CuAl10Fe5Ni5, DIN 1714/ CuAl10Ni , ASTM UNS C95800 C95500 , AB-2 BS1400!
Graphite Bronze Bearing, CuAl10Fe5Ni5 aluminum bronze
Graphite Bronze Bearing is a type of bronze bearing that contains graphite particles, offering self-lubricating properties. It is commonly used in applications involving low speeds, high loads, or difficult lubrication conditions.
Applications: CuAl10Fe5Ni5 aluminum bronze is commonly used in the manufacture of bearings, bushings, gears, valve components, maritime applications like propellers, and marine parts.
Material: CuAl10Fe5Ni5, Casting bronze bearing / bushing. Low-maintenance
CuAl10Fe5Ni5, The advantages of graphite bronze bearings include:
Self-lubrication: Graphite particles act as lubricants during operation, reducing friction and wear.
Wear resistance: The combination of bronze matrix and graphite particles enhances the bearing’s wear resistance.
Low maintenance: Due to its self-lubricating properties, graphite bronze bearings can reduce maintenance frequency and costs.
High temperature resistance: Bronze materials have good high temperature resistance.
ASTM B505 C95500 is a nickel-aluminum bronze alloy commonly used for manufacturing bearings and slide plates. Here are some key details about the ASTM B505 C95500 nickel-aluminum bronze alloy:
Chemical Composition: According to the ASTM B505/B505M-18 standard, the chemical composition of C95500 alloy includes elements like copper (Cu), aluminum (Al), and nickel (Ni). Copper is the main component, with aluminum and nickel added to enhance the alloy’s strength and hardness.
Physical Properties: The C95500 alloy exhibits high strength, high hardness, good thermal and electrical conductivity, and maintains its mechanical properties at high temperatures.
Wear Resistance: The wear resistance of the C95500 alloy surpasses that of regular bronze, making it suitable for manufacturing components like bearings and slide plates that must endure high loads and wear.
Corrosion Resistance: The C95500 alloy has excellent corrosion resistance, making it applicable in various environmental conditions.
Self-lubricating: The C95500 alloy can incorporate graphite or other solid lubricants to further enhance its self-lubricating properties, making it suitable for applications involving low speed, high load, or challenging lubrication conditions.
Eco-Friendly: The C95500 alloy is a lead-free “green” alloy, meeting environmental protection standards.
Applications: The C95500 alloy is frequently used to manufacture components such as bearings, slide plates, liners, gears, and valves, and is widely used in industries such as marine, automotive, chemical, and food.
Product Forms: The C95500 alloy is available in various forms like bars, tubes, plates, and forgings to meet different processing and application needs.
Standards: The C95500 alloy conforms to the ASTM B505 standard and other related standards such as ASTM B148, ASTM B271, and ASTM B30.
In summary, ASTM B505 C95500 nickel-aluminum bronze alloy is a high-performance copper-based alloy well-suited for manufacturing components like bearings and slide plates. Choosing the right materials and suppliers can ensure the performance and quality of the products.
EN 1982 CC333G is a copper-based alloy, primarily composed of aluminum, iron, and nickel. This alloy offers the following characteristics:
High Hardness and Toughness: The presence of aluminum as the main element, along with iron and nickel, provides EN 1982 CC333G alloy with exceptionally high hardness and toughness.
High Static and Dynamic Load Capacity: The alloy is capable of handling high static and dynamic loads, making it suitable for heavy-duty applications.
Resistance to Seawater, Corrosion, and Erosion: EN 1982 CC333G alloy exhibits high resistance to seawater, corrosion, and erosion, making it ideal for use in marine environments.
High-Temperature Performance: The alloy maintains good performance even at high temperatures, suitable for high-temperature working conditions.
Applications: Given these characteristics, EN 1982 CC333G alloy is commonly used in the manufacture of bearings, bushings, gears, and valves, especially in industries such as maritime, chemical, and energy.
Environmental Friendliness: As a copper-based alloy, EN 1982 CC333G may be lead-free, meeting environmental standards.
Standards: EN 1982 is a European standard that specifies the chemical composition and requirements for copper and its alloys, with CC333G as a specific category within this standard.
Material Forms: The alloy is available in various forms such as rods, tubes, plates, and forgings to accommodate different manufacturing and processing needs.
Machinability: Although EN 1982 CC333G alloy is quite hard, it can still be processed using conventional metalworking methods.
Design Considerations: When designing, it is crucial to consider the alloy’s hardness, load capacity, and operating environment to ensure that the selected material meets the application requirements.
EN 1982 CC333G copper-based alloy, with its excellent mechanical properties and corrosion resistance, is a highly useful material for specific industrial applications. However, due to its hardness, special machining techniques and tools may be required for shaping and processing.
Here is a simplified and rewritten version of the chart, which focuses on the most relevant details such as area, standard bodies, alloy codes, former denominations, and their current status:
Global Standards for International Alloys
| Region | Standard Body | Alloy Code | Former Denomination | Status |
|---|---|---|---|---|
| Europe | BS 1400 | AB2 | – | Annulled |
| Europe | DIN 1714 | CuAl10Ni | – | Annulled |
| Europe | NFA-53709 | CuAl10Fe5Ni5 | – | Annulled |
| USA | ASTM B505 | C95500 | – | In force |
| USA | ASTM B271 | C95500 | – | In force |
| Australia | AS 1565 | C95810 | – | In force |
| Japan | JIS H5121 | CAC703C | – | In force |
| Japan | JIS H5120 | CAC703 | – | In force |
| ISO | ISO 1338 | CuAl10Fe5Ni5 | – | Annulled |
| Germany | DIN 1714 | CuAl10Ni | G-NiAlBz F60 | – |
| Australia | AS 1565 | C95810 | Aluminium bronze [958] | – |
| China | GOST 493 | BrA10Z4N4L | – | – |
| Denmark | DS 3001 | CuAl10Fe5Ni5Mn | Aluminiumbronze | – |
| Spain | UNE 37-103-2 | CuAl10Fe5Ni5 | C-4220 | – |
| Europa | EN 1982 | CuAl10Fe5Ni5-C | CC333G | – |
| France | NF A 53-707 | CuAl10Fe5Ni5 | – | – |
| Poland | PN/H-87026 | CuAl10Fe4Ni4 | [BA1044] | – |
| Portugal | NP 1214 | CuAl10Fe5Ni5 | Bronze de aluminio para fundic | – |
| UK | BS 1400 | CuAl10Fe5Ni5 | Aluminium bronze CuAl10Fe5Ni5 | – |
| USA | ASTM B 148 | C95820 | – | – |
| USA | ASTM B 030 | C95800 | Aluminium bronze | – |
This chart organizes the standards by region and details the specifications and status of various nickel-aluminum bronze and similar alloys, indicating their applicability in current industrial uses or their phase-out (annulled status) in some standards.
Insert Graphite cual10fe5ni5 Bronze Bushing: Enhancing Performance With Self-Lubrication
Experience the Strength of Self-lubricating Bearings
cual10fe5ni5 Slide Plate graphite
Slide Plate typically refers to a sliding plate used in mechanical systems to reduce friction and wear, enhancing the stability of moving parts. Slide plates can be made from various materials, including copper-based alloys and graphite bronze, depending on the specific requirements of the application.
CuAl10Fe5Ni5 aluminum bronze is a preferred material for many industrial applications due to its excellent overall performance. Designers should consider the specific performance requirements of this material in their applications to ensure reliability and durability.
designing & selecting materials for bearings and slide Bearing
When designing and selecting materials for bearings and slide plates, the following factors should be considered:
Load conditions: The size and type of load (static or dynamic) that the bearings and slide plates need to handle.
Motion speed: The operational speed of the bearings and slide plates.
Working environment: Factors like temperature, humidity, and chemical corrosiveness.
Maintenance requirements: The difficulty and cost of maintenance.
CuAl10Fe5Ni5 alloy and graphite bronze bearings
Both CuAl10Fe5Ni5 alloy and graphite bronze bearings are high-performance materials suitable for various industrial applications and can be selected based on specific needs. CuAl10Fe5Ni5 aluminum bronze is a copper-based alloy containing aluminum, iron, and nickel, renowned for its excellent mechanical properties and wear resistance, making it widely used in applications with heavy loads, high stress, and significant wear.
