Centrifugal casted CuSn12Ni2 components

Bearings and Bushings for the Future: Precision and Customization: Our company, in bearing engineering with decades of experience, designs and develops high-precision self-lubricating bronze bearings & plain bushes. We offer a wide array of sliding bearings tailored to meet specific needs. Renowned for our expertise in custom bronze bushing and slide plate solutions, we provide an expansive selection of bushing metal alloys. Contact us today to benefit from unparalleled services at competitive prices.

Centrifugal casted CuSn12Ni2 components

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High-Performance CuSn12Ni2 Bronze Components with Graphite Infusion

High-Performance CuSn12Ni2 Bronze Components with Graphite Infusion

Enhance the efficiency and lifespan of your components with our high-performance CuSn12Ni2 bronze, now available with graphite infusion. This advanced material combination not only retains all the beneficial properties of traditional CuSn12Ni2 bronze, such as high strength, superior wear resistance, and excellent corrosion resistance, but also improves self-lubrication thanks to the graphite. This enhancement is ideal for applications requiring reduced maintenance and increased reliability.

Key Advantages of Graphite-Infused CuSn12Ni2 Bronze:

  • Reduced Friction: Graphite provides natural lubrication, decreasing friction and wear.
  • Enhanced Durability: The presence of graphite extends the component’s lifespan by mitigating wear and tear.
  • Lower Maintenance Needs: With self-lubricating properties, the need for external lubricants is significantly reduced, simplifying maintenance routines.
  • Superior Performance: Maintains performance in high-load and high-speed applications, where conventional lubrication might fail.

Applications of Graphite-Infused CuSn12Ni2 Bronze:

  • Industrial Machinery: Ideal for moving parts within heavy machinery where constant lubrication is a challenge.
  • Automotive Components: Suitable for high-performance automotive applications that demand durability and reliability.
  • Marine Applications: Excellent for marine hardware that must withstand harsh, corrosive environments while maintaining smooth operation.
  • Energy Sector: Used in components for renewable energy installations, particularly where reliable, low-maintenance parts are crucial.

Custom Fabrication Services: Our state-of-the-art facilities are equipped to handle custom orders, from mold-making and centrifugal casting to precise machining and heat treatment. We ensure that every component meets stringent quality standards, tailored perfectly to your specifications.

For components that require robust performance with minimal maintenance, consider our graphite-infused CuSn12Ni2 bronze solutions. Contact us today to discuss your specific needs and start your project with a material designed for excellence.

Centrifugal Cast CuSn12Ni2 Components, Cast Bronze Bearing Alloy + Custom Size Overview of CuSn12Ni2 Tin Bronze / EN 1982 CC484K

Introduction to CuSn12Ni2 Tin Bronze:
CuSn12Ni2, a specification of Tin Bronze, is available in both continuous and centrifugal casting forms. This alloy, bolstered by nickel, enhances wear resistance and corrosion resistance, particularly in saline and brackish water environments. It aligns with several international standards including ASTM B 427 C91700, DIN 1705 CUSn12Ni W N2.1060.04, BS1400 CuSn12Ni2 CT2, and EN 1982-2008 CuSn12Ni2 CC484K.

Properties and Applications of CuSn12Ni2 Tin Bronze:
CuSn12Ni2 is celebrated for its excellent conductivity and corrosion resistance, making it a preferred material for electrical and mechanical applications. The EN 1982 CC484K standard specifies its chemical composition and microstructure, ensuring quality and consistency across productions.

Key Features of CuSn12Ni2 Tin Bronze / EN 1982 CC484K:

  1. Chemical Composition:

    • Copper (Cu): Predominantly provides structural integrity.
    • Tin (Sn): Enhances hardness and stability.
    • Nickel (Ni): Boosts hardness and corrosion resistance.
    • Phosphorus (P): Potentially added to enhance machinability.

  2. Mechanical Properties:

    • Load characteristics vary with sliding speed, offering a range from 200-1250N/cm2 and can withstand short-time loads of 4000-4500N/cm2.
    • Notable for its high strength, abrasion resistance, and enhanced durability due to nickel.

  3. Physical Properties:

    • Exhibits excellent hardness with moderate ductility.
    • Improved resistance to corrosion.
    • Maintains integrity under high temperatures and load conditions.

  4. Machinability:

    • CuSn12Ni2 is highly machinable, allowing for easy cutting, bending, and shaping.

Applications of CuSn12Ni2 Tin Bronze / EN 1982 CC484K:
CuSn12Ni2 is versatile, used in numerous industries due to its robust physical and chemical properties. Common applications include:

  • Electronics Industry: Components like pins, connectors, and computer parts.
  • Machine Parts Manufacturing: Includes bearings, bolts, and components requiring strength and flexibility.
  • Mechanical Industry: Ideal for parts demanding hardness and durability.
  • Water Pipes and Systems: Chosen for its corrosion resistance in water conveyance.
  • Automotive Industry: Utilized in parts like fuel pipes and gauges.

This bronze alloy is also suited for structurally demanding parts like tubes, load-bearing nuts, high-stress worm gear rims, and helical gears. Its utility extends to highly loaded, corroded machine parts and friction components operating under extreme pressures and speeds.

 
Cu85Sn5Pb5Zn5 Sliding Plate

Centrifugal casting Cusn12ni2

Centrifugal casting Cusn12ni2 bearings

Centrifugally Cast CuSn12Ni2 Bronze Alloy Overview

Introduction to CuSn12Ni2 Bronze Alloy: CuSn12Ni2, commonly referred to as C93200, is a preferred choice for centrifugal casting, attributed to its robust properties. This tin bronze alloy is composed of copper, tin, and nickel, making it highly suitable for applications requiring high strength, optimal wear resistance, and excellent corrosion resistance. The centrifugal casting technique enables the production of hollow, cylindrical profiles, customizable up to 236 inches (6000 mm) in diameter and lengths tailored to specific needs.

Key Advantages of Centrifugally Cast CuSn12Ni2 Bronze:

  • Precision and Finish: Offers high dimensional accuracy and an exceptional surface finish.
  • Corrosion Resistance: Performs excellently in severe marine environments.
  • Strength and Hardness: Ideal for heavy-duty applications due to its significant strength and hardness.
  • Wear Resistance: Ensures extended service life through robust wear resistance.
  • Ductility: Maintains flexibility and durability, critical for demanding applications.
  • Microstructure Uniformity: The centrifugal forces ensure a uniform microstructure with minimal impurities.

Applications: Centrifugally cast CuSn12Ni2 bronze is utilized across various sectors:

  • Heavy Machinery: Components that require robustness and durability.
  • Bearings and Bushings: Suitable for high-load scenarios.
  • Gears and Gear Housings: Essential for mechanical systems.
  • Valve Bodies and Pump Parts: Critical in fluid management systems.
  • Marine Hardware and Propeller Shafts: Ideal for maritime applications.
  • Architectural Hardware: Offers both functionality and aesthetic appeal.

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