Bearing Bronze Alloys: Characteristics and Selection Guide

Bearing Bronze Solutions – Tailored for Efficiency & Strength

Bearing Bronze Alloys: Characteristics and Selection Guide

Bronze Standards and Offerings

We specialize in producing copper-based alloys like bronzes and high tensile brasses, adhering to multiple international standards including ASTM, BS, EN1982, DIN, JIS, AS, and ISO. Our products meet stringent global requirements, ensuring quality and reliability for various applications.

International Compliance and Manufacturing Flexibility

Our manufacturing processes comply with global standards, covering specifications like mechanical properties, chemical composition, dimensions, and tolerances. We offer the flexibility to supply materials in both inches and millimeters, accommodating international measurement preferences.

Featured Alloys

Our most popular alloys include Tin Bronze, known for corrosion resistance, and Phosphor Bronze, ideal for components requiring fatigue resistance. High Tensile Brass (C86300) is also frequently requested for its superior strength in heavy-duty applications.

Client-Centric Solutions

By meeting international standards and offering versatile measurement options, we provide materials suitable for engineering, marine, and architectural uses. This dedication ensures we meet diverse customer needs, making us a trusted supplier in the global market.

CAST BRONZE1
bronze lube bushings
Tin Bronze
Tin bronzes are a category of copper alloys that are known for their excellent bearing properties and are widely used in applications requiring high strength and durability. These alloys are primarily composed of copper and tin, with varying amounts of other elements such as zinc, lead, and phosphorus, which contribute to their unique characteristics.
CAST BRONZE2
centrifugal cast bronze self-lubricating bushing bearings
Leaded Bronzes
Leaded bronzes are a class of bearing bronzes that incorporate lead into their composition to enhance specific properties, particularly for use in applications where lubrication may not be consistently available. These alloys are known for their excellent self-lubricating characteristics, making them ideal for use in plain bearings and other friction-related components.
CAST BRONZE4
bronze graphite bushings, centrifugal cast bronze self-lubricating bearings
Aluminium Bronzes
Aluminum bronzes are a family of copper-based alloys that incorporate a significant amount of aluminum to enhance their properties, particularly for use in bearing applications. These alloys are valued for their excellent strength, hardness, wear resistance, and corrosion resistance, making them suitable for a wide range of demanding applications.
CAST BRONZE3
centrifugal cast bronze self-lubricating bearings
High Tensile Brasses
High Tensile Brasses, also known as Manganese Bronze or High Strength Brass, are a category of copper alloys that are specifically engineered to provide enhanced mechanical properties, particularly in terms of tensile strength. These alloys are used in a variety of applications where high strength and durability are required, including the manufacturing of bearing components.
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centrifugal cast bronze self-lubricating bushing bearings
Special Bronze Alloys

Special bronze alloys are engineered materials that are specifically designed to meet the demanding requirements of various industrial applications, particularly in the manufacturing of bearings. These alloys offer a unique combination of properties, such as high strength, excellent wear resistance, good conductivity, and corrosion resistance, which make them ideal for use in harsh environments and under extreme conditions.

bearings Bronze Standards

We manufacture bronze parts and self-lubricating bronze components including:Plain Bushings,Flanged Bushings,Washers, Plates,Bearings. Each product is crafted to meet specific industry standards and client requirements.

ASTM

Bearing bronze alloys according to ASTM B505, ASTM B271 & ASTM B22

EN 1982 Bronze

Bearing bronze alloys according to EN 1982 standard

Bearing Bronze in Industry: Uses and Advantages

Pre-lubrication Bearing Bronze Bearing, CuSn7Zn4Pb7, also known as leaded tin bronze or “standard” bearing bronze, is a high-performance material specifically designed for heavy-duty applications where plain bearings are required. This alloy is characterized by its excellent mechanical properties and its ability to withstand the demands of rigorous operational conditions. Here’s a detailed overview of the alloy and its suitability for heavy-duty plain bearing applications:

Innovations in Bearing Bronze Technology and the Impact

Solid bushing, bronze with lubricant plugs embedded, DIN 1850/ISO 4379, Maintenance-free: In industrial applications, maintenance-free solid bronze bushings are a highly popular component designed to reduce maintenance needs and enhance overall system reliability. These bushings are typically manufactured according to DIN 1850/ISO 4379 standards and feature embedded lubricant plugs to provide long-term lubrication after installation.

maintenance-free solid bronze bushings offer a reliable, durable, and cost-effective solution suitable for applications that require reduced maintenance and enhanced operational efficiency. By selecting the appropriate materials and designs, these bushings can meet the stringent demands of specific applications, ensuring long-term stable operation of the equipment.

Wrapped Bronze Bearings made of CuSn8 with Grease Reservoirs
steel bronze graphite cylindrical bushes

custom manufacturing of bronze and self-lubricating bronze components

We specialize in custom manufacturing of bronze and self-lubricating bronze components, precisely tailored to client specifications. Our process involves creating bespoke parts directly from clients’ technical drawings, ensuring each product meets their exact requirements in terms of design, functionality, and performance. This approach allows us to deliver highly specialized components ideal for a variety of applications, with each piece designed for optimal performance and longevity.

Applications: This range is suitable for cranes, mining equipment, construction machinery, as well as offshore and marine applications. It is also ideal for use in steel plants and hydro power or hydro mechanical facilities.

The Future of Bearing Bronze in Engineering and Design

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Special Bronze Alloys And Aluminium Bronze Bearing, Search Our Material Alloy

Understanding Bearing Bronze: Composition and Common Uses

We specialize in manufacturing bronze alloys in accordance with the ASTM B505 continuous casting and ASTM B271 centrifugal casting standards. We maintain a stock of alloys that either meet these standards directly or possess similar characteristics.

Our most popular product is the C932 Bearing Bronze. This alloy is known for its excellent anti-friction properties, strength, and hardness, making it an ideal general-purpose bearing alloy. Additionally, we offer the CuSn7Zn4Pb7-C (also known as CC493K or CB493K), a bronze alloy characterized by its precise chemical composition and mechanical properties, which are specifically tailored for use in plain bearings.

We provide a diverse range of bearing bronze products, including straight and flanged bushings, slide plates, and various sizes tailored to meet specific requirements. All our alloys are produced according to the EN 1982 standard, ensuring they meet European specifications.

Our production capabilities extend to a comprehensive selection of continuous and centrifugal cast bearing bronzes as per the EN 1982 European standard. We manufacture a variety of components such as bushes, rings, and sleeves, utilizing copper alloys that comply with global standards.

Maintenance Free, Bearing Bronze Components

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QAL9-4 brass bushings
Special Bronze Alloys, Manufacture of Bronze Parts

Composition and Properties of Tin Bronzes

Tin Content: Tin is the key component in tin bronzes, typically comprising 8-12.5% of the alloy. Its presence notably enhances the strength and hardness of the alloy compared to pure copper.

Copper Base: Copper constitutes approximately 87% of the alloy, providing excellent conductivity and corrosion resistance, which are advantageous for numerous applications.

Additional Elements:

  • Lead: Integrated to enhance anti-friction properties, making the alloy particularly suitable for bearings and other applications where friction reduction is crucial.
  • Zinc: Increases the strength and wear resistance of the alloy.
  • Phosphorus: Boosts machinability and can also strengthen the alloy.

Applications of Tin Bronzes in Bearings

Tin bronzes are highly valued in bearing applications due to their robust combination of strength, wear resistance, and favorable frictional properties. Specific applications include:

  • Plain Bearings: Often utilized in devices that mitigate friction between moving parts.
  • Bushing and Sleeve Bearings: Employed where a smooth surface is necessary to minimize friction and wear.
  • Gear Components: The strength and durability of tin bronzes are ideal for gears subjected to heavy loads, ensuring reliable operation over extended periods.
  • Pump Bodies and Structural Parts: Useful in components exposed to high loads and corrosive environments.

Standards and Specifications

Tin bronzes are manufactured in accordance with various international standards, such as the EN 1982 standard. Examples of tin bronze alloys conforming to this standard include:

  • CuSn5Zn5Pb5 (CC491K): Known for its high durability and tensile strength, this alloy is ideal for heavily loaded machine parts and high-speed machine friction components.
  • EN 1982 CC491K, CuSn5ZnPb5-C: Also referred to as red metal, this alloy is favored for applications requiring excellent bearing properties and wear resistance.
  • CuAl10Fe5Ni5 (CC333G): Although not a traditional tin bronze, this alloy is recognized under the EN 1982 standard and is suitable for parts operating under extreme load and tension, thanks to its superior corrosion resistance.

In conclusion, tin bronzes offer a versatile range of properties making them excellent for bearing applications. Their well-defined composition and compliance with international standards like EN 1982 enable them to meet the diverse demands of various industrial uses where high strength, wear resistance, and effective friction management are essential.

Composition of Leaded Bronzes

Leaded bronzes are primarily composed of copper, tin, and lead. Typically, the lead content ranges from 4 to 10%, enhancing the alloy’s lubricity under dry or boundary lubrication conditions. Tin, which usually constitutes 8 to 12% of the alloy, bolsters the strength and hardness of the bronze.

Properties of Leaded Bronzes

  • Self-Lubrication: Lead imparts a smooth, low-friction surface to the alloy, enabling operation with minimal external lubrication.
  • Improved Wear Resistance: These bronzes are noted for their robust wear resistance, essential for the durability of bearings and other mechanical components.
  • High Strength and Fatigue Resistance: The synergy of copper and tin endows the alloy with considerable strength and fatigue resistance, suitable for enduring heavy loads and repetitive stress cycles.
  • Corrosion Resistance: Leaded bronzes also demonstrate commendable resistance to corrosion, making them apt for harsh environmental conditions.

Applications of Leaded Bronze Bearings

  • Heavy Machinery Bearings: The self-lubricating properties of leaded bronzes make them ideal for bearings in heavy machinery such as industrial pumps, compressors, and gears.
  • Automotive and Transportation: These bearings are utilized in various automotive applications, including wheel bearings, valve lifters, and suspension components.
  • Marine and Offshore Equipment: Their corrosion resistance makes leaded bronzes suitable for marine and offshore applications, where they face exposure to saltwater and other corrosive elements.
  • Industrial Machinery: Leaded bronze bearings find extensive use in industrial machinery across sectors such as textiles, printing, and food processing, where consistent performance is crucial.

Environmental Considerations and Alternatives

The environmental and health impacts of lead have led to scrutiny over its use in bronze alloys. With lead recognized as a toxic substance, efforts are increasing to phase it out or restrict its use. This has spurred interest in developing alternatives such as bismuth bronze, which offers similar self-lubricating properties without lead. Additionally, alloys based on aluminum and zinc are being explored as potential substitutes for leaded bronzes.

Composition and Properties of CuSn7Zn4Pb7

Composition:

  • Copper (Cu): As the foundational metal, copper comprises the majority of CuSn7Zn4Pb7, offering excellent conductivity and corrosion resistance which underpins the alloy’s performance.
  • Tin (Sn): Tin, making up about 7% of the alloy, enhances its strength and hardness, which are critical for the alloy’s durability and resistance to wear.
  • Zinc (Zn): The inclusion of zinc not only improves the alloy’s casting characteristics but also augments its strength.
  • Lead (Pb): At approximately 4%, lead boosts the alloy’s machinability and imparts superior bearing qualities, such as self-lubrication under certain operational conditions.

Performance Characteristics:

  • High Strength and Hardness: The synergy of copper, tin, and lead provides substantial strength and hardness, crucial for enduring heavy loads in bearing applications.
  • Wear Resistance: CuSn7Zn4Pb7 is noted for its exceptional wear resistance, ideal for plain bearings subjected to consistent friction and movement.
  • Self-Lubricating Properties: Lead content facilitates self-lubrication, reducing reliance on external lubricants and enhancing performance in dry or boundary lubrication scenarios.
  • Corrosion Resistance: This alloy boasts significant resistance to various forms of corrosion, making it suitable for harsh environments.

Applications in Heavy-Duty Environments:

  • Industrial Machinery: Due to its robustness and wear resistance, the alloy excels in heavy machinery such as pumps, compressors, and gears, ensuring dependable operation.
  • Automotive Industry: Utilized in components like wheel bearings and transmission parts, CuSn7Zn4Pb7 supports high durability and load-bearing demands.
  • Marine and Offshore Equipment: Its corrosion resistance proves invaluable in marine settings, safeguarding equipment against the rigors of saltwater and extreme conditions.
  • Renewable Energy: The alloy’s properties make it apt for renewable energy technologies, such as wind turbines and solar panels, where long-term reliability is essential.

Conclusion: CuSn7Zn4Pb7, a leaded tin bronze, is excellently suited for plain bearings in demanding applications. Its blend of strength, wear resistance, self-lubrication, and corrosion resistance renders it an optimal material for environments where high performance and longevity are critical.

While leaded bronzes are effective bearing materials known for their self-lubrication, wear resistance, and strength, the industry is actively pursuing alternative materials. These alternatives aim to replicate the performance benefits of leaded bronzes without the environmental and health risks associated with lead.

Composition of Aluminum Bronzes

Aluminum bronzes are distinguished by their high aluminum content, which typically ranges from 6% to 12%. The base of the alloy is predominantly copper, which enhances the overall properties of the alloy. To improve performance, small quantities of other elements such as iron, nickel, or manganese may be included.

Properties of Aluminum Bronzes

  • High Strength and Hardness: Aluminum bronzes are noted for their robust strength and hardness, making them ideal for bearing materials that need to endure heavy loads and abrasive conditions.
  • Corrosion Resistance: These alloys excel in corrosion resistance, particularly in marine environments where they are exposed to saltwater and other corrosive agents.
  • Wear Resistance: The inherent hardness and composition of aluminum bronzes enhance their wear resistance, essential for bearings and components subjected to friction.
  • Machinability: Aluminum bronzes are often highly machinable, facilitating the fabrication of complex parts with precision.
  • Thermal Conductivity: These alloys also possess good thermal conductivity, advantageous in applications requiring effective heat dissipation.

Applications of Aluminum Bronze Bearings

  • Marine Equipment: Their corrosion resistance makes aluminum bronze bearings suitable for marine use, such as in propellers, shafts, and other subsea components.
  • Industrial Machinery: Given their strength and wear resistance, these bronzes are preferred in industrial machinery for gears, bushings, and bearings under heavy loads.
  • Aerospace Components: Aluminum bronzes are valued in aerospace for components like bushings and bearings, where high strength and fatigue resistance are crucial.
  • Automotive Industry: These bearings are employed in various automotive applications, including wheel bearings, benefiting from their self-lubricating properties and resistance to wear.
  • Electronics and Electrical Equipment: The thermal conductivity of aluminum bronzes is beneficial in the electronics and electrical sectors, aiding in heat dissipation for optimal functioning.

Popular Aluminum Bronze Alloys

  • C954 Aluminum Bronze: Known for its excellent tensile and yield strength, ductility, weldability, and machinability, C954 is widely used where strength and corrosion resistance are required.
  • C95500 Aluminum Bronze: This alloy offers properties similar to C954 but with a slightly higher aluminum content, enhancing its corrosion resistance and strength.
  • C95200 Aluminum Bronze: Renowned for its superior bearing properties, C95200 is frequently chosen for applications demanding high load capacity and wear resistance.

In summary, aluminum bronzes are a versatile class of bearing bronzes that excel in strength, corrosion resistance, and wear resistance, making them suitable for a broad spectrum of applications, from marine and industrial machinery to aerospace and automotive industries. The reliability and performance of these alloys in demanding conditions contribute to their widespread popularity.

High Tensile Brasses: Composition and Applications

Overview High Tensile Brasses, also known as Manganese Bronze or High Strength Brass, are specialized copper alloys designed for enhanced mechanical properties, especially tensile strength. These alloys are vital in applications requiring high strength and durability, such as in the manufacturing of bearing components.

Composition The primary components of High Tensile Brasses are copper and zinc. Manganese is the critical alloying element that sets these brasses apart from standard brass alloys, as it significantly boosts the alloy’s strength. Additional elements like aluminum, iron, nickel, and silicon may be incorporated to further improve various characteristics of the alloy.

Properties

  • High Tensile Strength: The inclusion of manganese and other elements markedly increases these brasses’ tensile strength beyond that of standard brass alloys.
  • Good Fatigue Resistance: These alloys exhibit enhanced fatigue resistance, making them suitable for applications involving cyclic loading.
  • Corrosion Resistance: High Tensile Brasses offer robust corrosion resistance, particularly in marine and other corrosive environments.
  • Wear Resistance: The inherent strength and hardness also enhance their wear resistance, crucial in bearing applications.
  • Machinability: Despite their hardness, High Tensile Brasses are machinable, allowing for the precise fabrication of complex parts.

Applications

  • Bearings and Bushings: Ideal for bearings and bushings, these alloys can handle heavy loads and demanding operational conditions due to their strength and wear resistance.
  • Marine Components: Their corrosion resistance makes them suitable for marine applications, including propeller shafts and bearings exposed to saltwater.
  • Heavy Machinery: Utilized in construction equipment, agricultural machinery, and industrial pumps, where components face high loads and stress.
  • Automotive Industry: Found in various automotive components such as valve stems, wear rings, and bearings designed for heavy loads.
  • Structural Components: Employed in structural components that demand high strength and fatigue resistance, such as bridges and infrastructure projects.

Popular High Tensile Brass Alloys

  • CZ114/CW721R: Known for its versatility, this high-strength brass alloy is both hot workable and machinable, often used for its excellent mechanical properties.
  • C95200: A specific high-tensile brass that balances strength, corrosion resistance, and machinability.
  • ToughMet Spinodal: A high-entropy alloy that includes high tensile brasses and bronzes, providing unique property combinations for specialized applications.

Summary High Tensile Brasses are essential copper alloys that deliver superior mechanical properties, particularly in tensile strength. Their robustness, combined with excellent corrosion and wear resistance, makes them highly sought after for a wide array of industrial and engineering applications.

Lubrication bearing Bronze, Metal & Bimetal – Bronze Bearings – Steel Bushings
Custom bronze bearings, ideal for heavy loads and shock-loading conditions, are designed for easy installation.