Flanged Bearing CuZn25Al5Mn3Fe3 Composition
Bearings and Bushings for the Future: Precision and Customization: Our company, in bearing engineering with decades of experience, designs and develops high-precision self-lubricating bronze bearings & plain bushes. We offer a wide array of sliding bearings tailored to meet specific needs. Renowned for our expertise in custom bronze bushing and slide plate solutions, we provide an expansive selection of bushing metal alloys. Contact us today to benefit from unparalleled services at competitive prices.
Flanged Bearing CuZn25Al5Mn3Fe3 Composition
Leaded, Phosphor And Aluminium Bronzes Plates and Bearing，
Wear Plates – Mold and Die Products, Search Our Material Alloy
Flanged Bearing, CuZn25Al5Mn3Fe3 Material, Bronze Plugged Graphite
Flanged Bearing Bushings are versatile components used in various mechanical applications to reduce friction and wear between moving parts. These bushings are designed with a flange, which is a projecting rim or lip that provides additional support and stability to the bearing assembly. The flanged bearing bushing serves multiple functions, including aligning shafts, withstanding heavy loads, and facilitating easy installation and removal.
The CuZn25Al5Mn3Fe3 is a type of copper alloy, specifically a high-strength aluminum bronze, known for its excellent mechanical properties and resistance to corrosion. This alloy is widely used in the manufacturing of bearings and other components that require high load-bearing capacity and durability.
Design and Construction
Flanged bearing bushings are typically made from materials that offer a good balance of strength, durability, and wear resistance. Common materials include:
Bronze CuZn25Al5Mn3Fe3: High-quality aluminum bronze or other copper-based alloys are often used due to their excellent resistance to corrosion, especially in marine environments, and their inherent lubricity, which reduces the need for additional lubricants.
Flanged Bearing CuZn25Al5Mn3Fe3 Composition
The CuZn25Al5Mn3Fe3 alloy typically consists of the following elements:
- Copper (Cu): The base metal, providing good conductivity and corrosion resistance.
- Aluminum (Al): Approximately 5% aluminum contributes to the alloy’s strength and hardness.
- Manganese (Mn): Around 3% manganese enhances the alloy’s toughness and wear resistance.
- Iron (Fe): Approximately 3% iron improves the alloy’s strength and provides good machinability.
- Other elements may be present in trace amounts to fine-tune the alloy’s properties.
Flanged Bearing Bronze Properties
This alloy offers several beneficial properties, which make it suitable for Flanged bearing applications:
- High Strength: The combination of aluminum and manganese in the alloy provides high tensile and yield strength, which is essential for bearing applications that experience significant loads.
- Corrosion Resistance: The alloy’s composition, particularly the presence of aluminum, offers good resistance to corrosion, making it suitable for use in harsh environments where exposure to moisture or corrosive substances is likely.
- Wear Resistance: Manganese in the alloy enhances its wear resistance, which is critical for the longevity of bearings operating under friction.
- Good Machinability: The presence of iron in the alloy improves its machinability, allowing for the production of complex shapes and precise tolerances necessary for high-performance bearings.
Flange Bearing Bushing Applications
CuZn25Al5Mn3Fe3 Flanged bearings are used in a variety of applications due to their robust properties:
- Industrial Machinery: Flanged Bearings made from this alloy are used in various industrial machinery, including pumps, compressors, and gearboxes, where high strength and durability are required.
- Automotive Industry: The alloy’s combination of strength and corrosion resistance makes it suitable for automotive applications, such as in the manufacturing of wheel bearings and other critical components.
- Marine and Offshore Applications: The corrosion resistance of CuZn25Al5Mn3Fe3 bearings makes them ideal for use in marine environments, including propeller shafts and other underwater equipment.
Manufacturing Process
Flanged Bearings made from CuZn25Al5Mn3Fe3 alloy are typically manufactured through a process that includes casting, forging, and precision machining. The manufacturing process ensures that the bearings have a uniform and fine grain structure, which contributes to their high strength and wear resistance.
CuZn25Al5Mn3Fe3 Flanged bearings
CuZn25Al5Mn3Fe3 bearings offer a combination of strength, corrosion resistance, and wear resistance, making them an excellent choice for a wide range of applications. Their high-performance characteristics make them a reliable option for industries that demand durability and efficiency in their machinery and equipment.
Flanged Bearing Bushings are versatile components used in various mechanical applications to reduce friction and wear between moving parts.
The flange on the bearing bushing serves to:
- Prevent Rotation: The flange can prevent the bushing from rotating on the shaft, which is particularly important in applications where precise alignment is required.
- Provide Support: The flange can distribute the load over a larger area, reducing stress concentrations and potential wear.
- Facilitate Installation: The flange can act as a guide during installation, ensuring that the bushing is correctly positioned and secured.
Applications
Flanged bearing bushings are used in a wide range of industries and applications, including:
- Automotive: In the manufacturing of wheel bearings, transmission components, and suspension systems.
- Industrial Machinery: In pumps, motors, and gears where alignment and load distribution are critical.
- Construction and Agricultural Equipment: In heavy machinery where components are subjected to vibration and impact loads.
- Marine: In propeller systems and other marine equipment where corrosion resistance is essential.
Advantages
The use of flanged bearing bushings offers several advantages:
- Enhanced Stability: The flange provides additional support, reducing the risk of misalignment and premature wear.
- Improved Load Distribution: The flange helps to distribute loads more evenly, prolonging the life of the bearing assembly.
- Ease of Maintenance: Flanged bushings can be designed for easy removal and replacement, reducing downtime in maintenance and repair operations.
- Versatility: The flanged design can be adapted to fit a wide range of applications and can be combined with various materials to suit specific requirements.
In conclusion, flanged bearing bushings are an essential component in many mechanical systems, providing reliable support and alignment for moving parts. Their design and material selection are crucial to ensuring optimal performance and longevity in a variety of applications.
Providing Brass, Bronze, and Specialty Copper Alloys, Copper Alloy Machining Services
Solutions For Every Industry
Searching for Dependable Bushing Solutions? viiplus Has What You Need.
Design Guides, Materials
Bushing design, Comprehensive design manuals covering a range of self-lubricating materials used in all of viiplus’s manufacturing processes.
Technical Guides
Manufacturing On Demand, Technical Guides For Machining Design. Discover the latest in metal alloys, materials, and design tips for manufacturing custom machined and self-lubricating bearing parts.
Get Instant Quote
To receive your instant quote, simply upload your drawing file and choose your production process & bushing material.
Prototyping, Place Order
After you place your order, we will start the production process. You will receive updates when your order has completed production and is ready to be dispatched.
Receive Your custom Parts
We provide precision-inspected high-quality parts, packing lists and documents, and delivery tracking.
