Self-lubricating bimetal bearings sliding bearing material, Bimetallic Bronze Bearings
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Explore Bimetal bearings Types – Self-lubricating composite sliding bearing material
Bimetal bearings are a metallic composite material composed of a steel strip serving as a supportive backing and a sintered-on, self-lubricating bronze sliding layer. The incorporation of solid lubricant (either graphite or PTFE) dispersed within the sliding layer, under preload, allows for maintenance-free usage of the sliding bearing. This self-lubricating material, which requires no maintenance, comes in various alloy variants and material thicknesses. The dual-layer structure facilitates the creation of compact and highly durable sliding bearing designs that operate reliably. The proportion of solid lubricant, as well as its particle shape and distribution, varies depending on the alloy used.
Discover Maintenance-Free Bimetal Bearing Types include Sleeve Bushing, Flange Bushing, Thrust Washers, Slide Plates, and Custom-Designed Tribological Components. Explore now!
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Plain Bearings Made From Self-Lubricating Metal
Advantages of Bimetal Bearings:
High static and dynamic loading capacity.
Suitable for both dry operation and medium-lubricated applications. Choose from four distinct microstructures to meet diverse requirements. Additionally, select features such as the type of steel backing, sliding layer with or without oil impregnation, surface structure, and additional solid lubricant deposits to further customize performance.
Product Name: Bimetal Bearing with Steel Backing and Leaded Bronze Overlay
Key Features:
Optimized for high specific loads with oscillating motion and low frequency.
Well-suited for rough operating conditions.
High load capacity and excellent resistance to fatigue strength even at elevated temperatures.
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Bimetal Bearing Sliding Layer with Grooves Description
Commonly used in dry operation and water-lubricated applications, this material serves as a standard for general mechanical engineering. It boasts high static load capacity and is ideal for applications with a low number of cycles. Sliding Layer with Grooves Description:
Bushing Type Sleeve
Bearing Surface CuPb10Sn10; (Lined Bearing Surface)
Body Steel
Operating Temperature -40 to 482 F (-40 to 250 C)
The sliding layer features a groove system with a maximum depth extending down to the supporting backing. Technical Characteristics:
- Cleaning grooves
- Lubrication grooves
- Applications:
- Dusty environments
- Contaminated water
- Additional lubrication
Bimetallic Bronze Bearings, Need Bimetal Bearing? Get Industry Solutions Here!
Alternative Supporting Backings Alternative: Offering alternative supporting backings tailored to diverse environmental conditions. Metallographic pictures
- Alloy layer
- Steel base
Plain Bearings and Sleeve Bearings Technical Characteristics:
- Standard steel
- Higher corrosion resistance (e.g., suitable for offshore applications)
- Bronze (CuSn6)
- Applications:
Dependent on the ambient medium and its impact on material corrosion.
Plain bearings type, bimetallic composite bearing
The JF bimetallic composite bearing utilizes high-quality low-carbon steel as its base, with the surface sintered with copper alloys known for their low-friction properties (CuSn6.5P0.1, CuPb10Sn10, CuSn8Ni, CuPb24Sn4, AlSn20Cu) to form the wear-resistant layer of the bearing.
To adapt to various working conditions, the surface of the copper alloy can be processed with different types of oil grooves, oil holes, oil pockets, etc., making it suitable for situations where continuous refueling is not feasible or challenging. Through secondary sintering and secondary extrusion, the material achieves excellent joint strength and optimal bearing capacity.
Bimetal Bearings Application Construction machinery: supporting wheel bushings, towing wheel bushings, tensioner bushings for chassis running mechanisms; Automobile industry: balance shaft bushing, steel plate pin bushing, steering knuckle main shaft bushing, connecting rod bushing, valve rocker arm bushing, camshaft bushing, differential bushing, transmission bushing, internal combustion engine main bearing , thrust washers; and piston pump side pieces, gear pump side pieces, etc.
Bimetal Bushing flange Size
Plain Bearings Made From steel and Bronze
Custom Plain Bearing Parts Services and Self-lubricating Bushing Prototyping!
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Bimetallic Bushing Alloy Chemical Composition
chemical element | JF-800 CuPb10Sn10 |
JF-720 CuPb24Sn4 |
JF-700 CuPb30 |
JF-20 AlSn20Cu |
Cu | margin | margin | margin | 1.7~1.3 |
Pb | 9.0~11.0 | 21.0~27.0 | 26.0~33.0 | —— |
Sn | 9.0~11.0 | 3.0~4.5 | 0.5 | 17.5~22.5 |
Zn | 0.5 | 0.5 | 0.5 | —— |
P | 0.1 | 0.1 | 0.1 | —— |
Fe | 0.7 | 0.7 | 0.7 | 0.7 |
Ni | 0.5 | 0.5 | 0.5 | 0.1 |
Sb | 0.2 | 0.2 | 0.2 | —— |
Al | —— | —— | —— | margin |
Si | —— | —— | —— | 0.7 |
Mn | —— | —— | —— | 0.7 |
Ti | —— | —— | —— | 0.2 |
Rest | 0.5 | 0.5 | 0.5 | 0.5 |