Custom Manufacturing Bronze Parts: The Versatile 660 Bearing Bronze with Figure 8 Grooves and Intersection Hole

Custom manufacturing plays a crucial role in meeting the diverse needs of various industries. One such material widely used in manufacturing bronze parts is 660 bearing bronze. With its unique properties and characteristics, coupled with the inclusion of a figure 8 groove and an intersection hole on one side, this versatile alloy offers exceptional functionality and durability in a wide range of applications.

Properties of 660 Bearing Bronze: 660 bearing bronze is an alloy renowned for its excellent strength, corrosion resistance, and wear properties. Composed primarily of copper, tin, and a small amount of lead, this alloy exhibits remarkable dimensional stability, making it an ideal choice for parts subjected to heavy loads, high pressures, and harsh environments.

The Intersection Hole: One distinctive feature of custom-made bronze parts is the inclusion of an intersection hole. In the case of 660 bearing bronze, this hole is strategically positioned to intersect with grooves on one side only. This configuration allows for enhanced flexibility and facilitates fluid flow or assembly requirements in specific applications.

Figure 8 Groove: The figure 8 groove design further amplifies the functionality of custom bronze parts. This unique groove shape, resembling the number 8, offers several advantages. Firstly, it increases the surface area, enabling improved lubrication and reducing friction in moving components. Additionally, the figure 8 groove aids in the dispersion of heat, ensuring efficient heat dissipation and preventing overheating, particularly in high-speed applications.

Applications of Custom Manufactured Bronze Parts: Custom manufacturing of bronze parts using 660 bearing bronze, featuring the figure 8 groove and intersection hole, opens up a world of possibilities across various industries. Here are a few notable applications:

1. Automotive Industry: These custom bronze parts find their place in engine components, such as bearings, bushings, and thrust washers, ensuring smooth and reliable performance under extreme conditions.
2. Industrial Machinery: The figure 8 groove design offers excellent load-carrying capacity, making it suitable for gears, pulleys, and other high-load components. The intersection hole provides added versatility in fluid flow systems and assembly processes.
3. Marine Equipment: With its exceptional corrosion resistance, 660 bearing bronze parts with figure 8 grooves can withstand the corrosive effects of saltwater and find application in propellers, shafts, and various marine hardware.

Custom manufacturing bronze parts using 660 bearing bronze, featuring figure 8 grooves and intersection holes, offers a range of benefits across multiple industries. The alloy’s superior properties, combined with the unique design elements, contribute to enhanced functionality, durability, and performance. As industries continue to seek tailor-made solutions, custom bronze parts remain a reliable choice for meeting specific application requirements.

Grooved Figure 8 design bearings- SAE 660 bearing bronze, Bronze Bearing With Lubrication Groove? – Custom A Part!

In terms of manufacturing, grooved Figure 8 design bearings made from 660 Bearing Bronze can be produced using various techniques, including casting and machining. Casting is a cost-effective method that allows for the production of complex shapes and sizes, while machining offers greater precision and accuracy. Whichever method is used, the end result is a high-quality bearing that offers superior performance and durability.

Some common types of oil grooves include circumferential grooves, spiral grooves, and straight grooves. Circumferential grooves run around the circumference of the bearing and are used to distribute the oil evenly. Spiral grooves follow a spiral path around the bearing and are designed to create a swirling flow of oil that helps to lift the shaft away from the bearing surface. Straight grooves run perpendicular to the shaft and are used to create a hydrodynamic wedge of oil between the bearing and its mating surface.

93200 (SAE 660) is a high-quality bronze alloy that is often used to produce smooth machine finish stock for general utility bearings and bushings. This cast bronze material has a high lead content, which provides excellent lubricity and wear resistance. The lead also helps to form a thin layer of material on the surface of the bearing or bushing, which can help to reduce friction and wear.

C93200 is a versatile material that can be machined to tight tolerances and can withstand high loads and stresses. It is often used in applications where good dimensional stability and resistance to corrosion and wear are required.

Overall, C93200 is a reliable choice for producing general utility bearings and bushings that require a smooth finish and excellent performance in harsh environments.

OIL-GROOVE-BUSHING

Custom Manufacturing Bronze Bearings with Figure 8 Grooves and Lubrication Groove – SAE 660 Bearing Bronze

Introduction: Custom manufacturing of bronze bearings with a grooved Figure 8 design and a lubrication groove offers an innovative solution for various industries. Utilizing SAE 660 bearing bronze, these custom-made bearings provide exceptional strength, wear resistance, and efficient lubrication, making them an ideal choice for demanding applications. With the ability to tailor the design to specific requirements, custom manufacturing ensures optimal performance and reliability.

SAE 660 Bearing Bronze: SAE 660 bearing bronze, also known as C93200, is a high-quality bronze alloy composed primarily of copper, tin, and a small amount of lead. This material possesses excellent load-carrying capacity, wear resistance, and thermal conductivity. SAE 660 bearing bronze is well-regarded for its self-lubricating properties, making it suitable for applications where reliable lubrication is vital for smooth operation and prolonged bearing life.

Figure 8 Groove Design: The grooved Figure 8 design of custom bronze bearings presents several advantages. This unique groove pattern increases the bearing’s surface area, providing enhanced lubrication and reducing friction during operation. The Figure 8 shape also assists in the distribution of lubricants, ensuring consistent lubrication across the bearing surface. This design feature optimizes performance, minimizes wear, and extends the bearing’s service life.

Lubrication Groove: Custom manufacturing allows for the incorporation of a lubrication groove in the bronze bearings. This specialized groove acts as a reservoir for lubricating fluids, ensuring a continuous supply to the bearing surface. The lubrication groove helps to minimize friction, dissipate heat, and prevent premature wear, even in high-load or high-speed applications. It significantly contributes to the overall efficiency and reliability of the bearing.

Applications of Custom Manufactured Bronze Bearings: Custom bronze bearings with grooved Figure 8 designs and lubrication grooves find applications across various industries, including:

1. Machinery and Equipment: These custom bearings are well-suited for heavy-duty machinery, including industrial equipment, conveyors, and crushers, providing reliable operation and reduced maintenance requirements.
2. Automotive and Transportation: Bronze bearings with Figure 8 grooves offer excellent performance in automotive components such as engine parts, suspension systems, and drivetrain components, ensuring smooth operation under demanding conditions.
3. Energy and Power Generation: These custom bearings are employed in turbines, generators, and pumps, where high-speed rotation and precise lubrication are critical for efficient power generation and smooth operation.
4. Agricultural and Construction Machinery: The robustness and self-lubricating properties of custom bronze bearings make them suitable for agricultural machinery, construction equipment, and earth-moving vehicles, withstanding heavy loads and challenging environments.

Custom manufacturing of bronze bearings featuring grooved Figure 8 designs and lubrication grooves, utilizing SAE 660 bearing bronze, offers a tailored solution for a wide range of applications. The combination of exceptional material properties, including strength, wear resistance, and self-lubrication, ensures optimal performance and extended bearing life. With the ability to customize the design to meet specific requirements, custom bronze bearings provide reliability, efficiency, and durability in various industries.

C93200, or SAE 660

Material Composition and Properties: C93200, or SAE 660, is a cast bronze alloy primarily composed of copper, tin, and small amounts of lead and zinc. This combination of elements results in a material with exceptional mechanical properties. Cast bronze C93200 exhibits high strength, excellent wear resistance, and dimensional stability, making it suitable for heavy-duty applications. Furthermore, it possesses self-lubricating properties, reducing the need for external lubrication and ensuring smooth and reliable operation.

Sleeve (Plain) Bearing Design: Sleeve bearings, also known as plain bearings, are cylindrical-shaped components designed to support shafts and facilitate rotational movement. Cast bronze C93200 sleeve bearings offer a simple yet effective design, allowing for easy installation and maintenance. The cylindrical shape provides a low-friction surface for the rotating shaft, reducing wear and prolonging the bearing’s lifespan.

Benefits of Cast Bronze C93200 Sleeve Bearings:

1. High Load-Carrying Capacity: C93200 sleeve bearings can withstand heavy loads and high pressures, making them suitable for applications requiring robust and reliable support.
2. Excellent Wear Resistance: The inherent hardness and wear resistance of cast bronze C93200 ensure prolonged bearing life, even in demanding environments and under severe operating conditions.
3. Self-Lubricating Properties: Cast bronze C93200 has self-lubricating properties, minimizing friction and reducing the need for additional lubrication. This feature contributes to smooth operation, reduced maintenance, and improved efficiency.
4. Corrosion Resistance: C93200 sleeve bearings exhibit excellent corrosion resistance, making them suitable for use in various industries, including marine, oil and gas, and chemical processing.

Applications of Cast Bronze C93200 Sleeve Bearings: Cast bronze C93200 sleeve bearings find applications across numerous industries, including:

1. Industrial Machinery: These sleeve bearings are widely used in machinery and equipment, including pumps, compressors, motors, and gearboxes, where reliable and efficient rotational movement is crucial.
2. Automotive: C93200 sleeve bearings can be found in automotive applications such as engines, transmissions, and suspension systems, providing durability and smooth operation.
3. Aerospace: The aerospace industry utilizes cast bronze C93200 sleeve bearings in aircraft landing gear systems, flight control mechanisms, and engine components, where reliability and high performance are paramount.
4. Power Generation: Sleeve bearings are employed in turbines, generators, and other power generation equipment, ensuring smooth rotation and reliable power generation.

For bearing applications requiring high thrust load capacities, it’s essential to consider the material and specific design enhancements like graphite impregnation. In your case, you’re comparing two variants of 660 Aluminum Bronze bearings: one with graphite impregnation and one without (solid bearing).

660 Aluminum Bronze is a popular choice for bearings due to its high strength and excellent resistance to wear and corrosion. The addition of graphite provides self-lubricating properties, which can be beneficial in reducing wear and friction under certain conditions.

Graphite Impregnated Bearings
Pros: The graphite provides a lubrication layer which can reduce friction and enhance the bearing’s performance in high-load, low-speed applications, or where lubrication is intermittent.
Cons: The addition of graphite might slightly reduce the overall load capacity of the bearing due to the presence of non-metallic graphite in the structure.
Non-Graphite Solid Bearings
Pros: Without graphite, the bearing maintains a full metal structure, typically enabling a higher load capacity due to the uninterrupted metallic structure.
Cons: Requires consistent lubrication to maintain performance and lifespan, especially under high load conditions.
Thrust Load Rating
Graphite Impregnated Bearings: The graphite can handle moderate to high loads but might be slightly less effective under extreme thrust loads compared to solid bearings because of the slight reduction in metal content.
Non-Graphite Solid Bearings: Generally offers higher thrust load capacity due to the solid metal structure, making it more suitable for applications requiring support of higher loads.
Recommendation
For a higher thrust load rating, non-graphite solid 660 Aluminum Bronze bearings are likely more appropriate. They should provide a higher thrust load rating due to their full metallic structure, which is more capable of handling such high loads compared to the graphite-impregnated variants.

However, the exact load rating will depend on the specific bearing design and dimensions. It’s recommended to consult with the bearing manufacturer or refer to the technical specifications to ensure the chosen bearing meets the required load capacity. If you need precise data or further assistance in selecting the right bearing type, checking the manufacturer’s catalog or technical support can provide definitive guidance based on your specific application requirements.